Piperazine polypyrophosphat-halloysite nanotubes-melamine cyanurate synergistic flame retardant epoxy resin

By improving the existing preparation methods, a piperazine polypyrophosphat (PAPP) with high thermal stability was synthesized. It was compounded with halloysite nanotube (HNTs) and melamine cyanurate (MCA) to form P-N-Si intumescent flame retardant, and was used in synergistic flame retardant epox...

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Main Authors: MA Jing, LIU Meizhe, ZHU Mingxuan, ZHU Jing, ZHANG Zhaobang, WANG Baohe
Format: Article
Language:zho
Published: Journal of Materials Engineering 2023-06-01
Series:Cailiao gongcheng
Subjects:
Online Access:http://jme.biam.ac.cn/CN/10.11868/j.issn.1001-4381.2022.000243
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author MA Jing
LIU Meizhe
ZHU Mingxuan
ZHU Jing
ZHANG Zhaobang
WANG Baohe
author_facet MA Jing
LIU Meizhe
ZHU Mingxuan
ZHU Jing
ZHANG Zhaobang
WANG Baohe
author_sort MA Jing
collection DOAJ
description By improving the existing preparation methods, a piperazine polypyrophosphat (PAPP) with high thermal stability was synthesized. It was compounded with halloysite nanotube (HNTs) and melamine cyanurate (MCA) to form P-N-Si intumescent flame retardant, and was used in synergistic flame retardant epoxy resin (EP). The effect of intumescent flame retardant on the flame retardancy of EP was investigated by means of limiting oxygen index, vertical combustion, cone calorimeter and SEM etc. The results show that the introduction of the compound flame retardant forms a dense and continuous intumescent carbon layer, which improves the flame retardant efficiency of the epoxy resin in the condensed phase and the gas phase. It reduces the heat release and heat release rate of epoxy resin and the toxic gases release effectively. When the PAPP/HNTs/MCA ratio is 7∶1∶2, the limiting oxygen index of flame retardant resin reaches 34.3%, the UL-94 vertical combustion test reaches V-0 level. Compared with pure EP, the amount of residual carbon is increased significantly, the peak heat release rate (HRR) is decreased by 60.56%, and the total heat release (THR) and toxic gas emissions are reduced significantly for modified EP. In addition, the thermogravimetric analysis results suggest that the initial decomposition temperature of flame retardant modified EP is decreased by 4.4% (ΔT), and the modified EP still has high thermal stability.
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spelling doaj.art-a59804e56a0043929244778a1ab61b282023-06-20T04:31:48ZzhoJournal of Materials EngineeringCailiao gongcheng1001-43812023-06-0151617718510.11868/j.issn.1001-4381.2022.00024320230620Piperazine polypyrophosphat-halloysite nanotubes-melamine cyanurate synergistic flame retardant epoxy resinMA Jing0LIU Meizhe1ZHU Mingxuan2ZHU Jing3ZHANG Zhaobang4WANG Baohe5Key Laboratory of Green Synthesis Conversion(Ministry of Education), R&D Center for Petrochemical Technology, Tianjin University, Tianjin 300072, ChinaKey Laboratory of Green Synthesis Conversion(Ministry of Education), R&D Center for Petrochemical Technology, Tianjin University, Tianjin 300072, ChinaKey Laboratory of Green Synthesis Conversion(Ministry of Education), R&D Center for Petrochemical Technology, Tianjin University, Tianjin 300072, ChinaKey Laboratory of Green Synthesis Conversion(Ministry of Education), R&D Center for Petrochemical Technology, Tianjin University, Tianjin 300072, ChinaKey Laboratory of Green Synthesis Conversion(Ministry of Education), R&D Center for Petrochemical Technology, Tianjin University, Tianjin 300072, ChinaKey Laboratory of Green Synthesis Conversion(Ministry of Education), R&D Center for Petrochemical Technology, Tianjin University, Tianjin 300072, ChinaBy improving the existing preparation methods, a piperazine polypyrophosphat (PAPP) with high thermal stability was synthesized. It was compounded with halloysite nanotube (HNTs) and melamine cyanurate (MCA) to form P-N-Si intumescent flame retardant, and was used in synergistic flame retardant epoxy resin (EP). The effect of intumescent flame retardant on the flame retardancy of EP was investigated by means of limiting oxygen index, vertical combustion, cone calorimeter and SEM etc. The results show that the introduction of the compound flame retardant forms a dense and continuous intumescent carbon layer, which improves the flame retardant efficiency of the epoxy resin in the condensed phase and the gas phase. It reduces the heat release and heat release rate of epoxy resin and the toxic gases release effectively. When the PAPP/HNTs/MCA ratio is 7∶1∶2, the limiting oxygen index of flame retardant resin reaches 34.3%, the UL-94 vertical combustion test reaches V-0 level. Compared with pure EP, the amount of residual carbon is increased significantly, the peak heat release rate (HRR) is decreased by 60.56%, and the total heat release (THR) and toxic gas emissions are reduced significantly for modified EP. In addition, the thermogravimetric analysis results suggest that the initial decomposition temperature of flame retardant modified EP is decreased by 4.4% (ΔT), and the modified EP still has high thermal stability.http://jme.biam.ac.cn/CN/10.11868/j.issn.1001-4381.2022.000243epoxy resinintumescent flame retardantflame retardancythermal stabilitypiperazine polypyrophosphat
spellingShingle MA Jing
LIU Meizhe
ZHU Mingxuan
ZHU Jing
ZHANG Zhaobang
WANG Baohe
Piperazine polypyrophosphat-halloysite nanotubes-melamine cyanurate synergistic flame retardant epoxy resin
Cailiao gongcheng
epoxy resin
intumescent flame retardant
flame retardancy
thermal stability
piperazine polypyrophosphat
title Piperazine polypyrophosphat-halloysite nanotubes-melamine cyanurate synergistic flame retardant epoxy resin
title_full Piperazine polypyrophosphat-halloysite nanotubes-melamine cyanurate synergistic flame retardant epoxy resin
title_fullStr Piperazine polypyrophosphat-halloysite nanotubes-melamine cyanurate synergistic flame retardant epoxy resin
title_full_unstemmed Piperazine polypyrophosphat-halloysite nanotubes-melamine cyanurate synergistic flame retardant epoxy resin
title_short Piperazine polypyrophosphat-halloysite nanotubes-melamine cyanurate synergistic flame retardant epoxy resin
title_sort piperazine polypyrophosphat halloysite nanotubes melamine cyanurate synergistic flame retardant epoxy resin
topic epoxy resin
intumescent flame retardant
flame retardancy
thermal stability
piperazine polypyrophosphat
url http://jme.biam.ac.cn/CN/10.11868/j.issn.1001-4381.2022.000243
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