A voting-based ensemble feature network for semiconductor wafer defect classification

Abstract Semiconductor wafer defects severely affect product development. In order to reduce the occurrence of defects, it is necessary to identify why they occur, and it can be inferred by analyzing the patterns of defects. Automatic defect classification (ADC) is used to analyze large amounts of s...

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Main Authors: Sampa Misra, Donggyu Kim, Jongbeom Kim, Woncheol Shin, Chulhong Kim
Format: Article
Language:English
Published: Nature Portfolio 2022-09-01
Series:Scientific Reports
Online Access:https://doi.org/10.1038/s41598-022-20630-9
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author Sampa Misra
Donggyu Kim
Jongbeom Kim
Woncheol Shin
Chulhong Kim
author_facet Sampa Misra
Donggyu Kim
Jongbeom Kim
Woncheol Shin
Chulhong Kim
author_sort Sampa Misra
collection DOAJ
description Abstract Semiconductor wafer defects severely affect product development. In order to reduce the occurrence of defects, it is necessary to identify why they occur, and it can be inferred by analyzing the patterns of defects. Automatic defect classification (ADC) is used to analyze large amounts of samples. ADC can reduce human resource requirements for defect inspection and improve inspection quality. Although several ADC systems have been developed to identify and classify wafer surfaces, the conventional ML-based ADC methods use numerous image recognition features for defect classification and tend to be costly, inefficient, and time-consuming. Here, an ADC technique based on a deep ensemble feature framework (DEFF) is proposed that classifies different kinds of wafer surface damage automatically. DEFF has an ensemble feature network and the final decision network layer. The feature network learns features using multiple pre-trained convolutional neural network (CNN) models representing wafer defects and the ensemble features are computed by concatenating these features. The decision network layer decides the classification labels using the ensemble features. The classification performance is further enhanced by using a voting-based ensemble learning strategy in combination with the deep ensemble features. We show the efficacy of the proposed strategy using the real-world data from SK Hynix.
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spelling doaj.art-a5d23ec04edf45b6ac420579105fb4b22022-12-22T04:29:06ZengNature PortfolioScientific Reports2045-23222022-09-0112111210.1038/s41598-022-20630-9A voting-based ensemble feature network for semiconductor wafer defect classificationSampa Misra0Donggyu Kim1Jongbeom Kim2Woncheol Shin3Chulhong Kim4Department of Convergence IT Engineering, Pohang University of Science and TechnologyDepartment of Convergence IT Engineering, Pohang University of Science and TechnologyDepartment of Convergence IT Engineering, Pohang University of Science and TechnologyNAND Data Science Team, SK HynixDepartment of Convergence IT Engineering, Pohang University of Science and TechnologyAbstract Semiconductor wafer defects severely affect product development. In order to reduce the occurrence of defects, it is necessary to identify why they occur, and it can be inferred by analyzing the patterns of defects. Automatic defect classification (ADC) is used to analyze large amounts of samples. ADC can reduce human resource requirements for defect inspection and improve inspection quality. Although several ADC systems have been developed to identify and classify wafer surfaces, the conventional ML-based ADC methods use numerous image recognition features for defect classification and tend to be costly, inefficient, and time-consuming. Here, an ADC technique based on a deep ensemble feature framework (DEFF) is proposed that classifies different kinds of wafer surface damage automatically. DEFF has an ensemble feature network and the final decision network layer. The feature network learns features using multiple pre-trained convolutional neural network (CNN) models representing wafer defects and the ensemble features are computed by concatenating these features. The decision network layer decides the classification labels using the ensemble features. The classification performance is further enhanced by using a voting-based ensemble learning strategy in combination with the deep ensemble features. We show the efficacy of the proposed strategy using the real-world data from SK Hynix.https://doi.org/10.1038/s41598-022-20630-9
spellingShingle Sampa Misra
Donggyu Kim
Jongbeom Kim
Woncheol Shin
Chulhong Kim
A voting-based ensemble feature network for semiconductor wafer defect classification
Scientific Reports
title A voting-based ensemble feature network for semiconductor wafer defect classification
title_full A voting-based ensemble feature network for semiconductor wafer defect classification
title_fullStr A voting-based ensemble feature network for semiconductor wafer defect classification
title_full_unstemmed A voting-based ensemble feature network for semiconductor wafer defect classification
title_short A voting-based ensemble feature network for semiconductor wafer defect classification
title_sort voting based ensemble feature network for semiconductor wafer defect classification
url https://doi.org/10.1038/s41598-022-20630-9
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