Mathematical modeling and simulation analysis of different structured cored wire feeding spheroidization by finite volume method

A three-dimensional dynamic heat transfer mathematical model of the process when cored wire feed in molten iron is established based on finite volume method (FVM). The calculation area is meshed with triangles and quadrilaterals to determine nodes and control volumes, and implicit time integration m...

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Main Authors: Huimin Wang, Yimin Shi, Xingshi He, Wenzhi Zhao
Format: Article
Language:English
Published: AIMS Press 2023-05-01
Series:Electronic Research Archive
Subjects:
Online Access:https://www.aimspress.com/article/doi/10.3934/era.2023202?viewType=HTML
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author Huimin Wang
Yimin Shi
Xingshi He
Wenzhi Zhao
author_facet Huimin Wang
Yimin Shi
Xingshi He
Wenzhi Zhao
author_sort Huimin Wang
collection DOAJ
description A three-dimensional dynamic heat transfer mathematical model of the process when cored wire feed in molten iron is established based on finite volume method (FVM). The calculation area is meshed with triangles and quadrilaterals to determine nodes and control volumes, and implicit time integration method is used to ensure the stability of calculating process. For exposing the dynamic heat transfer behavior, the variation of temperature field and explosion characteristics of cored wires are studied. In addition, the melt loss rate of the top end of cored wire and the correlation among melt explosion depth, molten iron temperature and feeding speed of cored wires are theoretically calculated. More importantly, the influence of different structures of cored wires on the absorption rate of magnesium are considered. The calculation results are in good agreement with the experimental data, which indicate that the existing theoretical model has good validity and can provide theoretical guidance for spheroidization process in molten iron.
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spelling doaj.art-a69c1d7b2503460a91361770b4266ded2023-09-07T02:12:57ZengAIMS PressElectronic Research Archive2688-15942023-05-013173980399810.3934/era.2023202Mathematical modeling and simulation analysis of different structured cored wire feeding spheroidization by finite volume methodHuimin Wang0Yimin Shi 1Xingshi He2Wenzhi Zhao 31. School of Mathematics and Statistics, Northwestern Polytechnical University, Xi'an 710072, China 2. School of science, Xi'an Polytechnic University, Xi'an 710048, China1. School of Mathematics and Statistics, Northwestern Polytechnical University, Xi'an 710072, China2. School of science, Xi'an Polytechnic University, Xi'an 710048, China2. School of science, Xi'an Polytechnic University, Xi'an 710048, ChinaA three-dimensional dynamic heat transfer mathematical model of the process when cored wire feed in molten iron is established based on finite volume method (FVM). The calculation area is meshed with triangles and quadrilaterals to determine nodes and control volumes, and implicit time integration method is used to ensure the stability of calculating process. For exposing the dynamic heat transfer behavior, the variation of temperature field and explosion characteristics of cored wires are studied. In addition, the melt loss rate of the top end of cored wire and the correlation among melt explosion depth, molten iron temperature and feeding speed of cored wires are theoretically calculated. More importantly, the influence of different structures of cored wires on the absorption rate of magnesium are considered. The calculation results are in good agreement with the experimental data, which indicate that the existing theoretical model has good validity and can provide theoretical guidance for spheroidization process in molten iron.https://www.aimspress.com/article/doi/10.3934/era.2023202?viewType=HTMLfinite volume methodnumerical simulationfeeding spheroidizationcored wiremolten iron
spellingShingle Huimin Wang
Yimin Shi
Xingshi He
Wenzhi Zhao
Mathematical modeling and simulation analysis of different structured cored wire feeding spheroidization by finite volume method
Electronic Research Archive
finite volume method
numerical simulation
feeding spheroidization
cored wire
molten iron
title Mathematical modeling and simulation analysis of different structured cored wire feeding spheroidization by finite volume method
title_full Mathematical modeling and simulation analysis of different structured cored wire feeding spheroidization by finite volume method
title_fullStr Mathematical modeling and simulation analysis of different structured cored wire feeding spheroidization by finite volume method
title_full_unstemmed Mathematical modeling and simulation analysis of different structured cored wire feeding spheroidization by finite volume method
title_short Mathematical modeling and simulation analysis of different structured cored wire feeding spheroidization by finite volume method
title_sort mathematical modeling and simulation analysis of different structured cored wire feeding spheroidization by finite volume method
topic finite volume method
numerical simulation
feeding spheroidization
cored wire
molten iron
url https://www.aimspress.com/article/doi/10.3934/era.2023202?viewType=HTML
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AT yiminshi mathematicalmodelingandsimulationanalysisofdifferentstructuredcoredwirefeedingspheroidizationbyfinitevolumemethod
AT xingshihe mathematicalmodelingandsimulationanalysisofdifferentstructuredcoredwirefeedingspheroidizationbyfinitevolumemethod
AT wenzhizhao mathematicalmodelingandsimulationanalysisofdifferentstructuredcoredwirefeedingspheroidizationbyfinitevolumemethod