Effect of burner angle on the heat transfer of a frit furnace

In this work, a numerical analysis was performed about the effect of a flat-flame burner incidence degree on the heat transfer of an industrial scale frit melting furnace, which uses a flat-flame natural gas oxy-combustion burner. The thermal performance of the furnace was evaluated by predicting t...

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Main Authors: Jorge Luis Rentería Peláez, Luis Fernando Cardona Sepúlveda, Bernardo Argemiro Herrera Munera
Format: Article
Language:English
Published: Universidad de Antioquia 2021-02-01
Series:Revista Facultad de Ingeniería Universidad de Antioquia
Subjects:
Online Access:https://revistas.udea.edu.co/index.php/ingenieria/article/view/338130
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author Jorge Luis Rentería Peláez
Luis Fernando Cardona Sepúlveda
Bernardo Argemiro Herrera Munera
author_facet Jorge Luis Rentería Peláez
Luis Fernando Cardona Sepúlveda
Bernardo Argemiro Herrera Munera
author_sort Jorge Luis Rentería Peláez
collection DOAJ
description In this work, a numerical analysis was performed about the effect of a flat-flame burner incidence degree on the heat transfer of an industrial scale frit melting furnace, which uses a flat-flame natural gas oxy-combustion burner. The thermal performance of the furnace was evaluated by predicting the temperature distributions, the recirculation of the combustion gases, and the heat flow to the load, using three different geometrical configurations, differing in the inclination of the burner at 0°, 3.5°, 7° with respect to the longitudinal axis. The simulations were carried out using the ANSYS® Fluent software. The Steady Laminar Flamelet (SFM) model, the k-epsilon realizable model, and the discrete ordinates model were used to model combustion, turbulence, and radiation, respectively. The weighted model of the sum of gray gases (WSGGM) was used for the coefficient of absorption of the combustion species. It was observed that the furnace temperature estimated with the simulations is similar to that found in the actual process. Additionally, the simulations showed that for the angle of 7°, the flame collides with the frit, which could generate deposition of frit particles in the internal walls of the furnace; this would affect the emissivity of the refractory material. The 3.5degree angle showed a better distribution of heat flow to the frit and recirculation rate compared to the burner at 0° and 7°.
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spelling doaj.art-a6fefd62b2974455ae23d4fdff59e5042023-03-23T12:27:47ZengUniversidad de AntioquiaRevista Facultad de Ingeniería Universidad de Antioquia0120-62302422-28442021-02-0110010.17533/udea.redin.20210216Effect of burner angle on the heat transfer of a frit furnaceJorge Luis Rentería Peláez0Luis Fernando Cardona Sepúlveda1Bernardo Argemiro Herrera Munera2Metropolitan Technological InstituteMetropolitan Technological InstituteMetropolitan Technological Institute In this work, a numerical analysis was performed about the effect of a flat-flame burner incidence degree on the heat transfer of an industrial scale frit melting furnace, which uses a flat-flame natural gas oxy-combustion burner. The thermal performance of the furnace was evaluated by predicting the temperature distributions, the recirculation of the combustion gases, and the heat flow to the load, using three different geometrical configurations, differing in the inclination of the burner at 0°, 3.5°, 7° with respect to the longitudinal axis. The simulations were carried out using the ANSYS® Fluent software. The Steady Laminar Flamelet (SFM) model, the k-epsilon realizable model, and the discrete ordinates model were used to model combustion, turbulence, and radiation, respectively. The weighted model of the sum of gray gases (WSGGM) was used for the coefficient of absorption of the combustion species. It was observed that the furnace temperature estimated with the simulations is similar to that found in the actual process. Additionally, the simulations showed that for the angle of 7°, the flame collides with the frit, which could generate deposition of frit particles in the internal walls of the furnace; this would affect the emissivity of the refractory material. The 3.5degree angle showed a better distribution of heat flow to the frit and recirculation rate compared to the burner at 0° and 7°. https://revistas.udea.edu.co/index.php/ingenieria/article/view/338130CFD simulationmelting furnaceoxycombustionheat transferrecirculation rate
spellingShingle Jorge Luis Rentería Peláez
Luis Fernando Cardona Sepúlveda
Bernardo Argemiro Herrera Munera
Effect of burner angle on the heat transfer of a frit furnace
Revista Facultad de Ingeniería Universidad de Antioquia
CFD simulation
melting furnace
oxycombustion
heat transfer
recirculation rate
title Effect of burner angle on the heat transfer of a frit furnace
title_full Effect of burner angle on the heat transfer of a frit furnace
title_fullStr Effect of burner angle on the heat transfer of a frit furnace
title_full_unstemmed Effect of burner angle on the heat transfer of a frit furnace
title_short Effect of burner angle on the heat transfer of a frit furnace
title_sort effect of burner angle on the heat transfer of a frit furnace
topic CFD simulation
melting furnace
oxycombustion
heat transfer
recirculation rate
url https://revistas.udea.edu.co/index.php/ingenieria/article/view/338130
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