Neural network model for correlating microstructural features and hardness properties of nickel-based superalloys

In precipitation hardening metallic materials, the size and volume fraction of precipitation phases are regarded as primary microstructural parameters to control the strength instead of others. Why? In this research, a supervised learning approach was developed to correlate γ′ precipitation microstr...

Full description

Bibliographic Details
Main Authors: Yangping Li, Yangyi Liu, Sihua Luo, Zi Wang, Ke Wang, Zaiwang Huang, Haifeng Zhao, Liang Jiang
Format: Article
Language:English
Published: Elsevier 2020-11-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785420319013
_version_ 1818414345294446592
author Yangping Li
Yangyi Liu
Sihua Luo
Zi Wang
Ke Wang
Zaiwang Huang
Haifeng Zhao
Liang Jiang
author_facet Yangping Li
Yangyi Liu
Sihua Luo
Zi Wang
Ke Wang
Zaiwang Huang
Haifeng Zhao
Liang Jiang
author_sort Yangping Li
collection DOAJ
description In precipitation hardening metallic materials, the size and volume fraction of precipitation phases are regarded as primary microstructural parameters to control the strength instead of others. Why? In this research, a supervised learning approach was developed to correlate γ′ precipitation microstructures with hardness based on experimentally observed 483 scanning electron microscope (SEM) images comprised with different γ′ precipitates. First, up to 23 descriptors were defined and extracted numerically as training inputs from SEM images by pattern recognition techniques. Then, 10 descriptors were further selected to reduce computational cost of deep neural network (DNN) with the assistance of shallow neural network (SNN). Furthermore, to improve the accuracy of DNN, new training sets were proposed to combine these 10 descriptors with two more descriptors: area distribution and one heat treatment parameter - cooling rate. In conclusion, the supervised learning approach was proven to outperform the prediction of existing physics-based constitutive models.
first_indexed 2024-12-14T11:17:37Z
format Article
id doaj.art-a72a71e6d82e4bcab7284d0f38fe0482
institution Directory Open Access Journal
issn 2238-7854
language English
last_indexed 2024-12-14T11:17:37Z
publishDate 2020-11-01
publisher Elsevier
record_format Article
series Journal of Materials Research and Technology
spelling doaj.art-a72a71e6d82e4bcab7284d0f38fe04822022-12-21T23:03:56ZengElsevierJournal of Materials Research and Technology2238-78542020-11-01961446714477Neural network model for correlating microstructural features and hardness properties of nickel-based superalloysYangping Li0Yangyi Liu1Sihua Luo2Zi Wang3Ke Wang4Zaiwang Huang5Haifeng Zhao6Liang Jiang7University of Chinese Academy of Sciences, Beijing, PR China; Key Laboratory of Space Utilization, Technology and Engineering Center for Space Utilization, Chinese Academy of Sciences, Beijing, PR ChinaUniversity of Chinese Academy of Sciences, Beijing, PR China; Key Laboratory of Space Utilization, Technology and Engineering Center for Space Utilization, Chinese Academy of Sciences, Beijing, PR ChinaState Key Laboratory of Powder Metallurgy, Central South University, Changsha, Hunan, PR ChinaState Key Laboratory of Powder Metallurgy, Central South University, Changsha, Hunan, PR ChinaUniversity of Chinese Academy of Sciences, Beijing, PR China; Key Laboratory of Space Utilization, Technology and Engineering Center for Space Utilization, Chinese Academy of Sciences, Beijing, PR ChinaState Key Laboratory of Powder Metallurgy, Central South University, Changsha, Hunan, PR China; Corresponding author.University of Chinese Academy of Sciences, Beijing, PR China; Key Laboratory of Space Utilization, Technology and Engineering Center for Space Utilization, Chinese Academy of Sciences, Beijing, PR China; Corresponding author.Institute for Advanced Studies in Precision Material, Yantai University, Yantai, Shandong, PR China; Corresponding author.In precipitation hardening metallic materials, the size and volume fraction of precipitation phases are regarded as primary microstructural parameters to control the strength instead of others. Why? In this research, a supervised learning approach was developed to correlate γ′ precipitation microstructures with hardness based on experimentally observed 483 scanning electron microscope (SEM) images comprised with different γ′ precipitates. First, up to 23 descriptors were defined and extracted numerically as training inputs from SEM images by pattern recognition techniques. Then, 10 descriptors were further selected to reduce computational cost of deep neural network (DNN) with the assistance of shallow neural network (SNN). Furthermore, to improve the accuracy of DNN, new training sets were proposed to combine these 10 descriptors with two more descriptors: area distribution and one heat treatment parameter - cooling rate. In conclusion, the supervised learning approach was proven to outperform the prediction of existing physics-based constitutive models.http://www.sciencedirect.com/science/article/pii/S2238785420319013Powder metallurgy nickel base superalloysγ′ precipitation microstructureHardnessMachine learningDeep neural network (DNN)
spellingShingle Yangping Li
Yangyi Liu
Sihua Luo
Zi Wang
Ke Wang
Zaiwang Huang
Haifeng Zhao
Liang Jiang
Neural network model for correlating microstructural features and hardness properties of nickel-based superalloys
Journal of Materials Research and Technology
Powder metallurgy nickel base superalloys
γ′ precipitation microstructure
Hardness
Machine learning
Deep neural network (DNN)
title Neural network model for correlating microstructural features and hardness properties of nickel-based superalloys
title_full Neural network model for correlating microstructural features and hardness properties of nickel-based superalloys
title_fullStr Neural network model for correlating microstructural features and hardness properties of nickel-based superalloys
title_full_unstemmed Neural network model for correlating microstructural features and hardness properties of nickel-based superalloys
title_short Neural network model for correlating microstructural features and hardness properties of nickel-based superalloys
title_sort neural network model for correlating microstructural features and hardness properties of nickel based superalloys
topic Powder metallurgy nickel base superalloys
γ′ precipitation microstructure
Hardness
Machine learning
Deep neural network (DNN)
url http://www.sciencedirect.com/science/article/pii/S2238785420319013
work_keys_str_mv AT yangpingli neuralnetworkmodelforcorrelatingmicrostructuralfeaturesandhardnesspropertiesofnickelbasedsuperalloys
AT yangyiliu neuralnetworkmodelforcorrelatingmicrostructuralfeaturesandhardnesspropertiesofnickelbasedsuperalloys
AT sihualuo neuralnetworkmodelforcorrelatingmicrostructuralfeaturesandhardnesspropertiesofnickelbasedsuperalloys
AT ziwang neuralnetworkmodelforcorrelatingmicrostructuralfeaturesandhardnesspropertiesofnickelbasedsuperalloys
AT kewang neuralnetworkmodelforcorrelatingmicrostructuralfeaturesandhardnesspropertiesofnickelbasedsuperalloys
AT zaiwanghuang neuralnetworkmodelforcorrelatingmicrostructuralfeaturesandhardnesspropertiesofnickelbasedsuperalloys
AT haifengzhao neuralnetworkmodelforcorrelatingmicrostructuralfeaturesandhardnesspropertiesofnickelbasedsuperalloys
AT liangjiang neuralnetworkmodelforcorrelatingmicrostructuralfeaturesandhardnesspropertiesofnickelbasedsuperalloys