Optimization of initial blank shape for square cup deep drawing using variable blank holder force

In deep drawing, area above the trimmed line is called earing. Reduction of the earing in deep drawing is one of the major issues for cost reduction. In addition, a high BHF causes tearing while a low BHF leads to wrinkling. Therefore it is important to determine an appropriate BHF through drawing....

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Main Authors: Marina SAIKYO, Satoshi KITAYAMA
Format: Article
Language:Japanese
Published: The Japan Society of Mechanical Engineers 2014-05-01
Series:Nihon Kikai Gakkai ronbunshu
Subjects:
Online Access:https://www.jstage.jst.go.jp/article/transjsme/80/813/80_2014dsm0136/_pdf/-char/en
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author Marina SAIKYO
Satoshi KITAYAMA
author_facet Marina SAIKYO
Satoshi KITAYAMA
author_sort Marina SAIKYO
collection DOAJ
description In deep drawing, area above the trimmed line is called earing. Reduction of the earing in deep drawing is one of the major issues for cost reduction. In addition, a high BHF causes tearing while a low BHF leads to wrinkling. Therefore it is important to determine an appropriate BHF through drawing. Recently, variable BHF (VBHF) approach which varies through the punch stroke has received a lot of attention, and its validity is discussed. In this study, both initial blank shape minimizing the earing and VBHF trajectory are simultaneously determined under tearing/wrinkling constants. Our design problem is formulated as a multi-objective design optimization for evaluation the earing. First objective function is the area above the trimmed line, and second one is the area below the trimmed line. In general, numerical simulation in sheet forming is so expensive that a sequential approximate optimization (SAO) using the radial basis function (RBF) network is adopted to identify the Pareto-frontier. The validity of the proposed approach is examined through numerical simulation. It can be found from the numerical result that earing is drastically reduced by the proposed approach.
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spelling doaj.art-a747d08af1094eca881a6ecf4ceab8d02022-12-22T04:14:26ZjpnThe Japan Society of Mechanical EngineersNihon Kikai Gakkai ronbunshu2187-97612014-05-0180813DSM0136DSM013610.1299/transjsme.2014dsm0136transjsmeOptimization of initial blank shape for square cup deep drawing using variable blank holder forceMarina SAIKYO0Satoshi KITAYAMA1Graduate School of Natural Science & Technology, Kanazawa UniversityKanazawa University, College of Science and EngineeringIn deep drawing, area above the trimmed line is called earing. Reduction of the earing in deep drawing is one of the major issues for cost reduction. In addition, a high BHF causes tearing while a low BHF leads to wrinkling. Therefore it is important to determine an appropriate BHF through drawing. Recently, variable BHF (VBHF) approach which varies through the punch stroke has received a lot of attention, and its validity is discussed. In this study, both initial blank shape minimizing the earing and VBHF trajectory are simultaneously determined under tearing/wrinkling constants. Our design problem is formulated as a multi-objective design optimization for evaluation the earing. First objective function is the area above the trimmed line, and second one is the area below the trimmed line. In general, numerical simulation in sheet forming is so expensive that a sequential approximate optimization (SAO) using the radial basis function (RBF) network is adopted to identify the Pareto-frontier. The validity of the proposed approach is examined through numerical simulation. It can be found from the numerical result that earing is drastically reduced by the proposed approach.https://www.jstage.jst.go.jp/article/transjsme/80/813/80_2014dsm0136/_pdf/-char/endeep drawingearing reductionvariable blank holder forcecomputer-aided engineeringengineering optimizationmulti-objective design optimization
spellingShingle Marina SAIKYO
Satoshi KITAYAMA
Optimization of initial blank shape for square cup deep drawing using variable blank holder force
Nihon Kikai Gakkai ronbunshu
deep drawing
earing reduction
variable blank holder force
computer-aided engineering
engineering optimization
multi-objective design optimization
title Optimization of initial blank shape for square cup deep drawing using variable blank holder force
title_full Optimization of initial blank shape for square cup deep drawing using variable blank holder force
title_fullStr Optimization of initial blank shape for square cup deep drawing using variable blank holder force
title_full_unstemmed Optimization of initial blank shape for square cup deep drawing using variable blank holder force
title_short Optimization of initial blank shape for square cup deep drawing using variable blank holder force
title_sort optimization of initial blank shape for square cup deep drawing using variable blank holder force
topic deep drawing
earing reduction
variable blank holder force
computer-aided engineering
engineering optimization
multi-objective design optimization
url https://www.jstage.jst.go.jp/article/transjsme/80/813/80_2014dsm0136/_pdf/-char/en
work_keys_str_mv AT marinasaikyo optimizationofinitialblankshapeforsquarecupdeepdrawingusingvariableblankholderforce
AT satoshikitayama optimizationofinitialblankshapeforsquarecupdeepdrawingusingvariableblankholderforce