A Case Study on the Detection and Prognosis of Internal Leakages in Electro-Hydraulic Flight Control Actuators

Electro-hydraulic servo-actuators (EHSAs) are currently considered the state-of-the art solution for the control of the primary flight control systems of civil and military aircraft. Combining the expected service life of a commercial aircraft with the fact that electro-hydraulic technology is emplo...

Full description

Bibliographic Details
Main Authors: Antonio Carlo Bertolino, Andrea De Martin, Giovanni Jacazio, Massimo Sorli
Format: Article
Language:English
Published: MDPI AG 2021-08-01
Series:Actuators
Subjects:
Online Access:https://www.mdpi.com/2076-0825/10/9/215
_version_ 1797520696090296320
author Antonio Carlo Bertolino
Andrea De Martin
Giovanni Jacazio
Massimo Sorli
author_facet Antonio Carlo Bertolino
Andrea De Martin
Giovanni Jacazio
Massimo Sorli
author_sort Antonio Carlo Bertolino
collection DOAJ
description Electro-hydraulic servo-actuators (EHSAs) are currently considered the state-of-the art solution for the control of the primary flight control systems of civil and military aircraft. Combining the expected service life of a commercial aircraft with the fact that electro-hydraulic technology is employed in the vast majority of currently in-service aircraft and is planned to be used on future platforms as well, the development of an effective Prognostic and Health Management (PHM) system could provide significant advantages to fleet operators and aircraft maintenance, such as the reduction of unplanned flight disruptions and increased availability of the aircraft. The occurrence of excessive internal leakage within the EHSAs is one of the most common causes of return from the field of flight control actuators, making this failure mode a priority in the definition of any dedicated PHM routine. This paper presents a case study on the design of a prognostic system for this degradation mode, in the context of a wider effort toward the definition of a prognostic framework suitable to work on in-flight data. The study is performed by means of a high-fidelity simulation model supported by experimental activities. Results of both the simulation and the experimental work are used to select a suitable feature, then implemented within the prognostic framework based on particle filtering. The algorithm is at first theoretically discussed, and then tested against several degradation patterns. Performances are evaluated through state-of-the-art metrics, showing promising results and providing the basis towards future applications on real in-flight data.
first_indexed 2024-03-10T08:00:17Z
format Article
id doaj.art-a76110bc9e8844a99507731eaf7095cf
institution Directory Open Access Journal
issn 2076-0825
language English
last_indexed 2024-03-10T08:00:17Z
publishDate 2021-08-01
publisher MDPI AG
record_format Article
series Actuators
spelling doaj.art-a76110bc9e8844a99507731eaf7095cf2023-11-22T11:32:56ZengMDPI AGActuators2076-08252021-08-0110921510.3390/act10090215A Case Study on the Detection and Prognosis of Internal Leakages in Electro-Hydraulic Flight Control ActuatorsAntonio Carlo Bertolino0Andrea De Martin1Giovanni Jacazio2Massimo Sorli3Department of Mechanical and Aerospace Engineering, Politecnico di Torino, 10129 Torino, ItalyDepartment of Mechanical and Aerospace Engineering, Politecnico di Torino, 10129 Torino, ItalyDepartment of Mechanical and Aerospace Engineering, Politecnico di Torino, 10129 Torino, ItalyDepartment of Mechanical and Aerospace Engineering, Politecnico di Torino, 10129 Torino, ItalyElectro-hydraulic servo-actuators (EHSAs) are currently considered the state-of-the art solution for the control of the primary flight control systems of civil and military aircraft. Combining the expected service life of a commercial aircraft with the fact that electro-hydraulic technology is employed in the vast majority of currently in-service aircraft and is planned to be used on future platforms as well, the development of an effective Prognostic and Health Management (PHM) system could provide significant advantages to fleet operators and aircraft maintenance, such as the reduction of unplanned flight disruptions and increased availability of the aircraft. The occurrence of excessive internal leakage within the EHSAs is one of the most common causes of return from the field of flight control actuators, making this failure mode a priority in the definition of any dedicated PHM routine. This paper presents a case study on the design of a prognostic system for this degradation mode, in the context of a wider effort toward the definition of a prognostic framework suitable to work on in-flight data. The study is performed by means of a high-fidelity simulation model supported by experimental activities. Results of both the simulation and the experimental work are used to select a suitable feature, then implemented within the prognostic framework based on particle filtering. The algorithm is at first theoretically discussed, and then tested against several degradation patterns. Performances are evaluated through state-of-the-art metrics, showing promising results and providing the basis towards future applications on real in-flight data.https://www.mdpi.com/2076-0825/10/9/215prognosticselectro-hydraulic actuatorleakagePHMflight controlparticle filter
spellingShingle Antonio Carlo Bertolino
Andrea De Martin
Giovanni Jacazio
Massimo Sorli
A Case Study on the Detection and Prognosis of Internal Leakages in Electro-Hydraulic Flight Control Actuators
Actuators
prognostics
electro-hydraulic actuator
leakage
PHM
flight control
particle filter
title A Case Study on the Detection and Prognosis of Internal Leakages in Electro-Hydraulic Flight Control Actuators
title_full A Case Study on the Detection and Prognosis of Internal Leakages in Electro-Hydraulic Flight Control Actuators
title_fullStr A Case Study on the Detection and Prognosis of Internal Leakages in Electro-Hydraulic Flight Control Actuators
title_full_unstemmed A Case Study on the Detection and Prognosis of Internal Leakages in Electro-Hydraulic Flight Control Actuators
title_short A Case Study on the Detection and Prognosis of Internal Leakages in Electro-Hydraulic Flight Control Actuators
title_sort case study on the detection and prognosis of internal leakages in electro hydraulic flight control actuators
topic prognostics
electro-hydraulic actuator
leakage
PHM
flight control
particle filter
url https://www.mdpi.com/2076-0825/10/9/215
work_keys_str_mv AT antoniocarlobertolino acasestudyonthedetectionandprognosisofinternalleakagesinelectrohydraulicflightcontrolactuators
AT andreademartin acasestudyonthedetectionandprognosisofinternalleakagesinelectrohydraulicflightcontrolactuators
AT giovannijacazio acasestudyonthedetectionandprognosisofinternalleakagesinelectrohydraulicflightcontrolactuators
AT massimosorli acasestudyonthedetectionandprognosisofinternalleakagesinelectrohydraulicflightcontrolactuators
AT antoniocarlobertolino casestudyonthedetectionandprognosisofinternalleakagesinelectrohydraulicflightcontrolactuators
AT andreademartin casestudyonthedetectionandprognosisofinternalleakagesinelectrohydraulicflightcontrolactuators
AT giovannijacazio casestudyonthedetectionandprognosisofinternalleakagesinelectrohydraulicflightcontrolactuators
AT massimosorli casestudyonthedetectionandprognosisofinternalleakagesinelectrohydraulicflightcontrolactuators