Enhanced Microsphere-Assisted Picosecond Laser Processing for Nanohole Fabrication on Silicon via Thin Gold Coating

The nanohole arrays on the silicon substrate can effectively enhance the light absorption in thin film silicon solar cells. In order to optimize the solar energy absorption, polystyrene microspheres with diameters of 1 μm are used to assist picosecond laser with a wavelength of 1064 nm to fabricate...

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Main Authors: Qiuling Wen, Xinyu Wei, Pengcheng Zhang, Jing Lu, Feng Jiang, Xizhao Lu
Format: Article
Language:English
Published: MDPI AG 2021-05-01
Series:Micromachines
Subjects:
Online Access:https://www.mdpi.com/2072-666X/12/6/611
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author Qiuling Wen
Xinyu Wei
Pengcheng Zhang
Jing Lu
Feng Jiang
Xizhao Lu
author_facet Qiuling Wen
Xinyu Wei
Pengcheng Zhang
Jing Lu
Feng Jiang
Xizhao Lu
author_sort Qiuling Wen
collection DOAJ
description The nanohole arrays on the silicon substrate can effectively enhance the light absorption in thin film silicon solar cells. In order to optimize the solar energy absorption, polystyrene microspheres with diameters of 1 μm are used to assist picosecond laser with a wavelength of 1064 nm to fabricate nanohole arrays on silicon substrate. The experimental results show that the morphology and size of the silicon nanoholes strongly depend on the laser fluence. At 1.19–1.59 J/cm<sup>2</sup> laser fluences, well-ordered arrays of nanoholes were fabricated on silicon substrate, with diameters domain from 250 to 549 nm and depths ranging from 60 to 99 nm. However, large amounts of sputtered nanoparticles appeared around the silicon nanoholes. To improve the surface morphology of silicon nanoholes, a nanolayered gold coating is applied on silicon surface to assist laser processing. The results show that, for gold-coated silicon substrate, sputtered nanoparticles around the nanoholes are almost invisible and the cross-sectional profiles of the nanoholes are smoother. Moreover, the ablation rate of the nanoholes on the gold-coated silicon substrate have increased compared to that of the nanoholes on the uncoated one. This simple method allows fast fabrication of well-ordered nanoholes on silicon substrate without sputtered nanoparticles and with smooth inner surface.
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spelling doaj.art-a761879e6695490f9fe81ac1597b06c02023-11-21T21:27:42ZengMDPI AGMicromachines2072-666X2021-05-0112661110.3390/mi12060611Enhanced Microsphere-Assisted Picosecond Laser Processing for Nanohole Fabrication on Silicon via Thin Gold CoatingQiuling Wen0Xinyu Wei1Pengcheng Zhang2Jing Lu3Feng Jiang4Xizhao Lu5Institute of Manufacturing Engineering, Huaqiao University, Xiamen 361021, ChinaInstitute of Manufacturing Engineering, Huaqiao University, Xiamen 361021, ChinaInstitute of Manufacturing Engineering, Huaqiao University, Xiamen 361021, ChinaInstitute of Manufacturing Engineering, Huaqiao University, Xiamen 361021, ChinaInstitute of Manufacturing Engineering, Huaqiao University, Xiamen 361021, ChinaCollege of Mechanical Engineering and Automation, Huaqiao University, Xiamen 361021, ChinaThe nanohole arrays on the silicon substrate can effectively enhance the light absorption in thin film silicon solar cells. In order to optimize the solar energy absorption, polystyrene microspheres with diameters of 1 μm are used to assist picosecond laser with a wavelength of 1064 nm to fabricate nanohole arrays on silicon substrate. The experimental results show that the morphology and size of the silicon nanoholes strongly depend on the laser fluence. At 1.19–1.59 J/cm<sup>2</sup> laser fluences, well-ordered arrays of nanoholes were fabricated on silicon substrate, with diameters domain from 250 to 549 nm and depths ranging from 60 to 99 nm. However, large amounts of sputtered nanoparticles appeared around the silicon nanoholes. To improve the surface morphology of silicon nanoholes, a nanolayered gold coating is applied on silicon surface to assist laser processing. The results show that, for gold-coated silicon substrate, sputtered nanoparticles around the nanoholes are almost invisible and the cross-sectional profiles of the nanoholes are smoother. Moreover, the ablation rate of the nanoholes on the gold-coated silicon substrate have increased compared to that of the nanoholes on the uncoated one. This simple method allows fast fabrication of well-ordered nanoholes on silicon substrate without sputtered nanoparticles and with smooth inner surface.https://www.mdpi.com/2072-666X/12/6/611picosecond lasersilicon substrategold filmnanohole arrayspolystyrene microspheres
spellingShingle Qiuling Wen
Xinyu Wei
Pengcheng Zhang
Jing Lu
Feng Jiang
Xizhao Lu
Enhanced Microsphere-Assisted Picosecond Laser Processing for Nanohole Fabrication on Silicon via Thin Gold Coating
Micromachines
picosecond laser
silicon substrate
gold film
nanohole arrays
polystyrene microspheres
title Enhanced Microsphere-Assisted Picosecond Laser Processing for Nanohole Fabrication on Silicon via Thin Gold Coating
title_full Enhanced Microsphere-Assisted Picosecond Laser Processing for Nanohole Fabrication on Silicon via Thin Gold Coating
title_fullStr Enhanced Microsphere-Assisted Picosecond Laser Processing for Nanohole Fabrication on Silicon via Thin Gold Coating
title_full_unstemmed Enhanced Microsphere-Assisted Picosecond Laser Processing for Nanohole Fabrication on Silicon via Thin Gold Coating
title_short Enhanced Microsphere-Assisted Picosecond Laser Processing for Nanohole Fabrication on Silicon via Thin Gold Coating
title_sort enhanced microsphere assisted picosecond laser processing for nanohole fabrication on silicon via thin gold coating
topic picosecond laser
silicon substrate
gold film
nanohole arrays
polystyrene microspheres
url https://www.mdpi.com/2072-666X/12/6/611
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AT xinyuwei enhancedmicrosphereassistedpicosecondlaserprocessingfornanoholefabricationonsiliconviathingoldcoating
AT pengchengzhang enhancedmicrosphereassistedpicosecondlaserprocessingfornanoholefabricationonsiliconviathingoldcoating
AT jinglu enhancedmicrosphereassistedpicosecondlaserprocessingfornanoholefabricationonsiliconviathingoldcoating
AT fengjiang enhancedmicrosphereassistedpicosecondlaserprocessingfornanoholefabricationonsiliconviathingoldcoating
AT xizhaolu enhancedmicrosphereassistedpicosecondlaserprocessingfornanoholefabricationonsiliconviathingoldcoating