Comparative Study of Durability Behaviors of Thermoplastic Polypropylene and Thermosetting Epoxy Exposed to Elevated Temperature, Water Immersion and Sustained Bending Loading

The long-term degradation of epoxy as the matrix and adhesive serviced in harsh environments plays a key role in engineering applications. Understanding how to improve the toughness and durability of epoxy through reasonable material replacement and design is significant to prolong the service life...

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Main Authors: Ping Zhou, Jingwei Tian, Chenggao Li, Zhecheng Tang
Format: Article
Language:English
Published: MDPI AG 2022-07-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/14/14/2953
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author Ping Zhou
Jingwei Tian
Chenggao Li
Zhecheng Tang
author_facet Ping Zhou
Jingwei Tian
Chenggao Li
Zhecheng Tang
author_sort Ping Zhou
collection DOAJ
description The long-term degradation of epoxy as the matrix and adhesive serviced in harsh environments plays a key role in engineering applications. Understanding how to improve the toughness and durability of epoxy through reasonable material replacement and design is significant to prolong the service life of engineering structures. In the present paper, thermoplastic polypropylene and thermosetting epoxy were exposed in a coupling environment of elevated temperature, water immersion and sustained bending loading. The evolutions of mechanical and thermal properties were further analyzed and compared. Long-term life prediction was conducted to evaluate the corrosive resistances of polypropylene and epoxy. It can be found that polypropylene has better hydrophobic behavior compared to epoxy. At 80 °C, the ratios of the diffusion coefficient and saturated water uptake between the two matrices were 114.4 and 2.94. At the longest immersion time of 90 days, the degradation percentages of tensile strength were 4.7% (40 °C), 7.5% (60 °C) and 8.8% (80 °C), respectively, which had the higher strength retention (>90%). The maximum strength increase in the multiples of polypropylene/epoxy and polypropylene/polyurethane was 1.95 and 1.75, respectively. The bending loading led to a maximum increase in tensile strength (~1.47%) owing to the oxygen isolation effect. The degradation mechanism was attributed to the active functional groups from the production process reacting with oxygen, resulting in the fracture of the local chain segment. By comparison, water molecules reacted with the hydroxyl groups or interrupted the intermolecular Van der Waals force/hydrogen bond of the epoxy, resulting in irreversible hydrolysis and property degradation. Through the comparison, it can be found that polypropylene and its composites have outstanding properties compared to epoxy, which can make them achieve great application prospects in engineering applications when considering a complex service environment.
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spelling doaj.art-a76a2e71ded84a48ad4dd9f9011aa4d42023-12-03T12:08:19ZengMDPI AGPolymers2073-43602022-07-011414295310.3390/polym14142953Comparative Study of Durability Behaviors of Thermoplastic Polypropylene and Thermosetting Epoxy Exposed to Elevated Temperature, Water Immersion and Sustained Bending LoadingPing Zhou0Jingwei Tian1Chenggao Li2Zhecheng Tang3Key Laboratory of Structures Dynamic Behavior and Control, Ministry of Education, Harbin Institute of Technology, Harbin 150090, ChinaKey Laboratory of Structures Dynamic Behavior and Control, Ministry of Education, Harbin Institute of Technology, Harbin 150090, ChinaKey Laboratory of Structures Dynamic Behavior and Control, Ministry of Education, Harbin Institute of Technology, Harbin 150090, ChinaKey Laboratory of Structures Dynamic Behavior and Control, Ministry of Education, Harbin Institute of Technology, Harbin 150090, ChinaThe long-term degradation of epoxy as the matrix and adhesive serviced in harsh environments plays a key role in engineering applications. Understanding how to improve the toughness and durability of epoxy through reasonable material replacement and design is significant to prolong the service life of engineering structures. In the present paper, thermoplastic polypropylene and thermosetting epoxy were exposed in a coupling environment of elevated temperature, water immersion and sustained bending loading. The evolutions of mechanical and thermal properties were further analyzed and compared. Long-term life prediction was conducted to evaluate the corrosive resistances of polypropylene and epoxy. It can be found that polypropylene has better hydrophobic behavior compared to epoxy. At 80 °C, the ratios of the diffusion coefficient and saturated water uptake between the two matrices were 114.4 and 2.94. At the longest immersion time of 90 days, the degradation percentages of tensile strength were 4.7% (40 °C), 7.5% (60 °C) and 8.8% (80 °C), respectively, which had the higher strength retention (>90%). The maximum strength increase in the multiples of polypropylene/epoxy and polypropylene/polyurethane was 1.95 and 1.75, respectively. The bending loading led to a maximum increase in tensile strength (~1.47%) owing to the oxygen isolation effect. The degradation mechanism was attributed to the active functional groups from the production process reacting with oxygen, resulting in the fracture of the local chain segment. By comparison, water molecules reacted with the hydroxyl groups or interrupted the intermolecular Van der Waals force/hydrogen bond of the epoxy, resulting in irreversible hydrolysis and property degradation. Through the comparison, it can be found that polypropylene and its composites have outstanding properties compared to epoxy, which can make them achieve great application prospects in engineering applications when considering a complex service environment.https://www.mdpi.com/2073-4360/14/14/2953thermoplastic polypropylenethermosetting epoxywater immersionsustained bending loadingmechanical propertiesdegradation mechanism
spellingShingle Ping Zhou
Jingwei Tian
Chenggao Li
Zhecheng Tang
Comparative Study of Durability Behaviors of Thermoplastic Polypropylene and Thermosetting Epoxy Exposed to Elevated Temperature, Water Immersion and Sustained Bending Loading
Polymers
thermoplastic polypropylene
thermosetting epoxy
water immersion
sustained bending loading
mechanical properties
degradation mechanism
title Comparative Study of Durability Behaviors of Thermoplastic Polypropylene and Thermosetting Epoxy Exposed to Elevated Temperature, Water Immersion and Sustained Bending Loading
title_full Comparative Study of Durability Behaviors of Thermoplastic Polypropylene and Thermosetting Epoxy Exposed to Elevated Temperature, Water Immersion and Sustained Bending Loading
title_fullStr Comparative Study of Durability Behaviors of Thermoplastic Polypropylene and Thermosetting Epoxy Exposed to Elevated Temperature, Water Immersion and Sustained Bending Loading
title_full_unstemmed Comparative Study of Durability Behaviors of Thermoplastic Polypropylene and Thermosetting Epoxy Exposed to Elevated Temperature, Water Immersion and Sustained Bending Loading
title_short Comparative Study of Durability Behaviors of Thermoplastic Polypropylene and Thermosetting Epoxy Exposed to Elevated Temperature, Water Immersion and Sustained Bending Loading
title_sort comparative study of durability behaviors of thermoplastic polypropylene and thermosetting epoxy exposed to elevated temperature water immersion and sustained bending loading
topic thermoplastic polypropylene
thermosetting epoxy
water immersion
sustained bending loading
mechanical properties
degradation mechanism
url https://www.mdpi.com/2073-4360/14/14/2953
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