Eco-Friendly Ester Fluid for Power Transformers versus Mineral Oil: Design Considerations

Mineral oil has long been used as an adequate coolant and dielectric medium in power transformer design. However, it is flammable and environmentally risky as it may be leaked or spilled. Therefore, ester fluids, which have been increasingly used in the last two decades, look promising as an ideal d...

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Main Authors: Teresa Nogueira, José Carvalho, José Magano
Format: Article
Language:English
Published: MDPI AG 2022-07-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/15/15/5418
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author Teresa Nogueira
José Carvalho
José Magano
author_facet Teresa Nogueira
José Carvalho
José Magano
author_sort Teresa Nogueira
collection DOAJ
description Mineral oil has long been used as an adequate coolant and dielectric medium in power transformer design. However, it is flammable and environmentally risky as it may be leaked or spilled. Therefore, ester fluids, which have been increasingly used in the last two decades, look promising as an ideal dielectric option. This research aims to better understand how using ester fluid insulation in power transformers impacts their physical and electrical dimensions, including their load-losses, impedance, masses, and equipment dimensions. Three case studies were carried out in a Portuguese electrical equipment manufacturer’s facility, with varying electrical parameters and physical properties of the mineral oil and ester-filled power transformers. The main results enhanced the known good electrical behavior of ester fluids, namely creating a lower electric field around winding wedges, yet the use of ester fluids led to higher load-losses, larger masses, additional radiators and, consequently, higher manufacturing costs. Nevertheless, the contribution of ester-filled power transformers to the improved environmental safety (reducing spillage and fire risks), among other advantages, makes ester fluids a truly eco-friendly option for power transformer design.
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spelling doaj.art-a7e36e4192ff4b5d8e3f58fd12049a5c2023-11-30T22:18:42ZengMDPI AGEnergies1996-10732022-07-011515541810.3390/en15155418Eco-Friendly Ester Fluid for Power Transformers versus Mineral Oil: Design ConsiderationsTeresa Nogueira0José Carvalho1José Magano2School of Engineering, Polytechnic Institute of Porto (P. Porto), 4249-015 Porto, PortugalSchool of Engineering, Polytechnic Institute of Porto (P. Porto), 4249-015 Porto, PortugalResearch Center in Business and Economics (CICEE), Universidade Autónoma de Lisboa, 1150-293 Lisboa, PortugalMineral oil has long been used as an adequate coolant and dielectric medium in power transformer design. However, it is flammable and environmentally risky as it may be leaked or spilled. Therefore, ester fluids, which have been increasingly used in the last two decades, look promising as an ideal dielectric option. This research aims to better understand how using ester fluid insulation in power transformers impacts their physical and electrical dimensions, including their load-losses, impedance, masses, and equipment dimensions. Three case studies were carried out in a Portuguese electrical equipment manufacturer’s facility, with varying electrical parameters and physical properties of the mineral oil and ester-filled power transformers. The main results enhanced the known good electrical behavior of ester fluids, namely creating a lower electric field around winding wedges, yet the use of ester fluids led to higher load-losses, larger masses, additional radiators and, consequently, higher manufacturing costs. Nevertheless, the contribution of ester-filled power transformers to the improved environmental safety (reducing spillage and fire risks), among other advantages, makes ester fluids a truly eco-friendly option for power transformer design.https://www.mdpi.com/1996-1073/15/15/5418power transformer designmineral oilinsulation fluidester-filled transformerelectric fieldenvironmental impacts
spellingShingle Teresa Nogueira
José Carvalho
José Magano
Eco-Friendly Ester Fluid for Power Transformers versus Mineral Oil: Design Considerations
Energies
power transformer design
mineral oil
insulation fluid
ester-filled transformer
electric field
environmental impacts
title Eco-Friendly Ester Fluid for Power Transformers versus Mineral Oil: Design Considerations
title_full Eco-Friendly Ester Fluid for Power Transformers versus Mineral Oil: Design Considerations
title_fullStr Eco-Friendly Ester Fluid for Power Transformers versus Mineral Oil: Design Considerations
title_full_unstemmed Eco-Friendly Ester Fluid for Power Transformers versus Mineral Oil: Design Considerations
title_short Eco-Friendly Ester Fluid for Power Transformers versus Mineral Oil: Design Considerations
title_sort eco friendly ester fluid for power transformers versus mineral oil design considerations
topic power transformer design
mineral oil
insulation fluid
ester-filled transformer
electric field
environmental impacts
url https://www.mdpi.com/1996-1073/15/15/5418
work_keys_str_mv AT teresanogueira ecofriendlyesterfluidforpowertransformersversusmineraloildesignconsiderations
AT josecarvalho ecofriendlyesterfluidforpowertransformersversusmineraloildesignconsiderations
AT josemagano ecofriendlyesterfluidforpowertransformersversusmineraloildesignconsiderations