Improved Wall Temperature Prediction for the LUMEN Rocket Combustion Chamber with Neural Networks

Accurate calculations of the heat transfer and the resulting maximum wall temperature are essential for the optimal design of reliable and efficient regenerative cooling systems. However, predicting the heat transfer of supercritical methane flowing in cooling channels of a regeneratively cooled roc...

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Main Authors: Kai Dresia, Eldin Kurudzija, Jan Deeken, Günther Waxenegger-Wilfing
Format: Article
Language:English
Published: MDPI AG 2023-05-01
Series:Aerospace
Subjects:
Online Access:https://www.mdpi.com/2226-4310/10/5/450
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author Kai Dresia
Eldin Kurudzija
Jan Deeken
Günther Waxenegger-Wilfing
author_facet Kai Dresia
Eldin Kurudzija
Jan Deeken
Günther Waxenegger-Wilfing
author_sort Kai Dresia
collection DOAJ
description Accurate calculations of the heat transfer and the resulting maximum wall temperature are essential for the optimal design of reliable and efficient regenerative cooling systems. However, predicting the heat transfer of supercritical methane flowing in cooling channels of a regeneratively cooled rocket combustor presents a significant challenge. High-fidelity CFD calculations provide sufficient accuracy but are computationally too expensive to be used within elaborate design optimization routines. In a previous work it has been shown that a surrogate model based on neural networks is able to predict the maximum wall temperature along straight cooling channels with convincing precision when trained with data from CFD simulations for simple cooling channel segments. In this paper, the methodology is extended to cooling channels with curvature. The predictions of the extended model are tested against CFD simulations with different boundary conditions for the representative LUMEN combustor contour with varying geometries and heat flux densities. The high accuracy of the extended model’s predictions, suggests that it will be a valuable tool for designing and analyzing regenerative cooling systems with greater efficiency and effectiveness.
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spelling doaj.art-a80a6ff9d0874c8793dd0cd4569beaa42023-11-18T00:00:26ZengMDPI AGAerospace2226-43102023-05-0110545010.3390/aerospace10050450Improved Wall Temperature Prediction for the LUMEN Rocket Combustion Chamber with Neural NetworksKai Dresia0Eldin Kurudzija1Jan Deeken2Günther Waxenegger-Wilfing3Institute of Space Propulsion, German Aerospace Center (DLR), 74239 Lampoldshausen, GermanyInstitute of Space Propulsion, German Aerospace Center (DLR), 74239 Lampoldshausen, GermanyInstitute of Space Propulsion, German Aerospace Center (DLR), 74239 Lampoldshausen, GermanyInstitute of Space Propulsion, German Aerospace Center (DLR), 74239 Lampoldshausen, GermanyAccurate calculations of the heat transfer and the resulting maximum wall temperature are essential for the optimal design of reliable and efficient regenerative cooling systems. However, predicting the heat transfer of supercritical methane flowing in cooling channels of a regeneratively cooled rocket combustor presents a significant challenge. High-fidelity CFD calculations provide sufficient accuracy but are computationally too expensive to be used within elaborate design optimization routines. In a previous work it has been shown that a surrogate model based on neural networks is able to predict the maximum wall temperature along straight cooling channels with convincing precision when trained with data from CFD simulations for simple cooling channel segments. In this paper, the methodology is extended to cooling channels with curvature. The predictions of the extended model are tested against CFD simulations with different boundary conditions for the representative LUMEN combustor contour with varying geometries and heat flux densities. The high accuracy of the extended model’s predictions, suggests that it will be a valuable tool for designing and analyzing regenerative cooling systems with greater efficiency and effectiveness.https://www.mdpi.com/2226-4310/10/5/450neural networksurrogate modelheat transfermachine learningLUMENrocket engine
spellingShingle Kai Dresia
Eldin Kurudzija
Jan Deeken
Günther Waxenegger-Wilfing
Improved Wall Temperature Prediction for the LUMEN Rocket Combustion Chamber with Neural Networks
Aerospace
neural network
surrogate model
heat transfer
machine learning
LUMEN
rocket engine
title Improved Wall Temperature Prediction for the LUMEN Rocket Combustion Chamber with Neural Networks
title_full Improved Wall Temperature Prediction for the LUMEN Rocket Combustion Chamber with Neural Networks
title_fullStr Improved Wall Temperature Prediction for the LUMEN Rocket Combustion Chamber with Neural Networks
title_full_unstemmed Improved Wall Temperature Prediction for the LUMEN Rocket Combustion Chamber with Neural Networks
title_short Improved Wall Temperature Prediction for the LUMEN Rocket Combustion Chamber with Neural Networks
title_sort improved wall temperature prediction for the lumen rocket combustion chamber with neural networks
topic neural network
surrogate model
heat transfer
machine learning
LUMEN
rocket engine
url https://www.mdpi.com/2226-4310/10/5/450
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AT eldinkurudzija improvedwalltemperaturepredictionforthelumenrocketcombustionchamberwithneuralnetworks
AT jandeeken improvedwalltemperaturepredictionforthelumenrocketcombustionchamberwithneuralnetworks
AT guntherwaxeneggerwilfing improvedwalltemperaturepredictionforthelumenrocketcombustionchamberwithneuralnetworks