Recovery of Carbon Fibre from Waste Prepreg via Microwave Pyrolysis

Management of waste from carbon fibre composites has become a significant societal issue as the application of composite grows across many industries. In this study, carbon fibres (CF) were successfully recovered from cured carbon fibre/epoxy (CF/EP) prepreg under microwave pyrolysis at 450, 550 and...

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Main Authors: Siqi Hao, Lizhe He, Jiaqi Liu, Yuhao Liu, Chris Rudd, Xiaoling Liu
Format: Article
Language:English
Published: MDPI AG 2021-04-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/13/8/1231
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author Siqi Hao
Lizhe He
Jiaqi Liu
Yuhao Liu
Chris Rudd
Xiaoling Liu
author_facet Siqi Hao
Lizhe He
Jiaqi Liu
Yuhao Liu
Chris Rudd
Xiaoling Liu
author_sort Siqi Hao
collection DOAJ
description Management of waste from carbon fibre composites has become a significant societal issue as the application of composite grows across many industries. In this study, carbon fibres (CF) were successfully recovered from cured carbon fibre/epoxy (CF/EP) prepreg under microwave pyrolysis at 450, 550 and 650 °C followed by oxidation of any residual char. The recovered fibres were investigated for their tensile properties, surface morphologies and the elements/functional groups presented on the surface. The chemical compositions of gaseous and oil pyrolysis products were also analysed. The microwave pyrolysis effectively pyrolyzed the epoxy (EP) resin. Char residue remained on the fibre surface and the amount of char reduced as the pyrolysis temperature increased. Compared to virgin fibres, the recovered fibre suffered from a strength reduction by less than 20%, and this reduction could be mitigated by reducing the pyrolysis temperature. The surface of recovered fibre remained clean and smooth, while the profile of elements and functional groups at the surface were similar to those of virgin fibres. The main gaseous products were CO, H<sub>2</sub>, CO<sub>2</sub> and CH<sub>4,</sub> whilst the liquid product stream included phenolic and aromatic compounds.
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spelling doaj.art-a80ba74c06e64bb8b53688f28a824dca2023-11-21T15:02:33ZengMDPI AGPolymers2073-43602021-04-01138123110.3390/polym13081231Recovery of Carbon Fibre from Waste Prepreg via Microwave PyrolysisSiqi Hao0Lizhe He1Jiaqi Liu2Yuhao Liu3Chris Rudd4Xiaoling Liu5Faculty of Science and Engineering, University of Nottingham Ningbo China, Ningbo 315100, ChinaFaculty of Science and Engineering, University of Nottingham Ningbo China, Ningbo 315100, ChinaFaculty of Science and Engineering, University of Nottingham Ningbo China, Ningbo 315100, ChinaFaculty of Science and Engineering, University of Nottingham Ningbo China, Ningbo 315100, ChinaJames Cook University (JCU), Singapore 387380, SingaporeFaculty of Science and Engineering, University of Nottingham Ningbo China, Ningbo 315100, ChinaManagement of waste from carbon fibre composites has become a significant societal issue as the application of composite grows across many industries. In this study, carbon fibres (CF) were successfully recovered from cured carbon fibre/epoxy (CF/EP) prepreg under microwave pyrolysis at 450, 550 and 650 °C followed by oxidation of any residual char. The recovered fibres were investigated for their tensile properties, surface morphologies and the elements/functional groups presented on the surface. The chemical compositions of gaseous and oil pyrolysis products were also analysed. The microwave pyrolysis effectively pyrolyzed the epoxy (EP) resin. Char residue remained on the fibre surface and the amount of char reduced as the pyrolysis temperature increased. Compared to virgin fibres, the recovered fibre suffered from a strength reduction by less than 20%, and this reduction could be mitigated by reducing the pyrolysis temperature. The surface of recovered fibre remained clean and smooth, while the profile of elements and functional groups at the surface were similar to those of virgin fibres. The main gaseous products were CO, H<sub>2</sub>, CO<sub>2</sub> and CH<sub>4,</sub> whilst the liquid product stream included phenolic and aromatic compounds.https://www.mdpi.com/2073-4360/13/8/1231carbon fibrerecyclingmicrowavepyrolysis
spellingShingle Siqi Hao
Lizhe He
Jiaqi Liu
Yuhao Liu
Chris Rudd
Xiaoling Liu
Recovery of Carbon Fibre from Waste Prepreg via Microwave Pyrolysis
Polymers
carbon fibre
recycling
microwave
pyrolysis
title Recovery of Carbon Fibre from Waste Prepreg via Microwave Pyrolysis
title_full Recovery of Carbon Fibre from Waste Prepreg via Microwave Pyrolysis
title_fullStr Recovery of Carbon Fibre from Waste Prepreg via Microwave Pyrolysis
title_full_unstemmed Recovery of Carbon Fibre from Waste Prepreg via Microwave Pyrolysis
title_short Recovery of Carbon Fibre from Waste Prepreg via Microwave Pyrolysis
title_sort recovery of carbon fibre from waste prepreg via microwave pyrolysis
topic carbon fibre
recycling
microwave
pyrolysis
url https://www.mdpi.com/2073-4360/13/8/1231
work_keys_str_mv AT siqihao recoveryofcarbonfibrefromwasteprepregviamicrowavepyrolysis
AT lizhehe recoveryofcarbonfibrefromwasteprepregviamicrowavepyrolysis
AT jiaqiliu recoveryofcarbonfibrefromwasteprepregviamicrowavepyrolysis
AT yuhaoliu recoveryofcarbonfibrefromwasteprepregviamicrowavepyrolysis
AT chrisrudd recoveryofcarbonfibrefromwasteprepregviamicrowavepyrolysis
AT xiaolingliu recoveryofcarbonfibrefromwasteprepregviamicrowavepyrolysis