Optimal Design for Compliant Mechanism Flexure Hinges: Bridge-Type

Compliant mechanisms’ design aims to create a larger workspace and simple structural shapes because these mechanical systems usually have small dimensions, reduced friction, and less bending. From that request, we designed optimal bridge-type compliant mechanism flexure hinges with a high magnificat...

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Main Authors: Chia-Nan Wang, Fu-Chiang Yang, Van Thanh Tien Nguyen, Quoc Manh Nguyen, Ngoc Thai Huynh, Thanh Thuong Huynh
Format: Article
Language:English
Published: MDPI AG 2021-10-01
Series:Micromachines
Subjects:
Online Access:https://www.mdpi.com/2072-666X/12/11/1304
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author Chia-Nan Wang
Fu-Chiang Yang
Van Thanh Tien Nguyen
Quoc Manh Nguyen
Ngoc Thai Huynh
Thanh Thuong Huynh
author_facet Chia-Nan Wang
Fu-Chiang Yang
Van Thanh Tien Nguyen
Quoc Manh Nguyen
Ngoc Thai Huynh
Thanh Thuong Huynh
author_sort Chia-Nan Wang
collection DOAJ
description Compliant mechanisms’ design aims to create a larger workspace and simple structural shapes because these mechanical systems usually have small dimensions, reduced friction, and less bending. From that request, we designed optimal bridge-type compliant mechanism flexure hinges with a high magnification ratio, low stress by using a flexure joint, and especially no friction and no bending. This joint was designed with optimal dimensions for the studied mechanism by using the method of grey relational analysis (GRA), which is based on the Taguchi method (TM), and finite element analysis (FEA). Grey relational grade (GRG) has been estimated by an artificial neural network (ANN). The optimal values were in good agreement with the predicted value of the Taguchi method and regression analysis. The finite element analysis, signal-to-noise analysis, surface plot, and analysis of variance demonstrated that the design dimensions significantly affected the equivalent stress and displacement. The optimal values of displacement were also verified by the experiment. The outcomes were in good agreement with a deviation lower than 6%. Specifically, the displacement amplification ratio was obtained as 65.36 times compared with initial design.
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spelling doaj.art-a87ca0b28cc1402d98af46424a9e14842023-11-23T00:25:30ZengMDPI AGMicromachines2072-666X2021-10-011211130410.3390/mi12111304Optimal Design for Compliant Mechanism Flexure Hinges: Bridge-TypeChia-Nan Wang0Fu-Chiang Yang1Van Thanh Tien Nguyen2Quoc Manh Nguyen3Ngoc Thai Huynh4Thanh Thuong Huynh5Department of Industrial Engineering and Management, National Kaohsiung University of Science and Technology, Kaohsiung 80778, TaiwanDepartment of Industrial Engineering and Management, National Kaohsiung University of Science and Technology, Kaohsiung 80778, TaiwanDepartment of Industrial Engineering and Management, National Kaohsiung University of Science and Technology, Kaohsiung 80778, TaiwanFaculty of Mechanical Engineering, Hung Yen University of Technology and Education, Hung Yen 16000, VietnamIndustrial University of Ho Chi Minh City, Nguyen Van Bao Street, Ward 4, Go Vap District, Ho Chi Minh City 70000, VietnamDepartment of Mechanical Engineering, Campus II, Can Tho University, Can Tho 94000, VietnamCompliant mechanisms’ design aims to create a larger workspace and simple structural shapes because these mechanical systems usually have small dimensions, reduced friction, and less bending. From that request, we designed optimal bridge-type compliant mechanism flexure hinges with a high magnification ratio, low stress by using a flexure joint, and especially no friction and no bending. This joint was designed with optimal dimensions for the studied mechanism by using the method of grey relational analysis (GRA), which is based on the Taguchi method (TM), and finite element analysis (FEA). Grey relational grade (GRG) has been estimated by an artificial neural network (ANN). The optimal values were in good agreement with the predicted value of the Taguchi method and regression analysis. The finite element analysis, signal-to-noise analysis, surface plot, and analysis of variance demonstrated that the design dimensions significantly affected the equivalent stress and displacement. The optimal values of displacement were also verified by the experiment. The outcomes were in good agreement with a deviation lower than 6%. Specifically, the displacement amplification ratio was obtained as 65.36 times compared with initial design.https://www.mdpi.com/2072-666X/12/11/1304optimization designcompliant mechanismgrey-based Taguchi methodartificial neural network
spellingShingle Chia-Nan Wang
Fu-Chiang Yang
Van Thanh Tien Nguyen
Quoc Manh Nguyen
Ngoc Thai Huynh
Thanh Thuong Huynh
Optimal Design for Compliant Mechanism Flexure Hinges: Bridge-Type
Micromachines
optimization design
compliant mechanism
grey-based Taguchi method
artificial neural network
title Optimal Design for Compliant Mechanism Flexure Hinges: Bridge-Type
title_full Optimal Design for Compliant Mechanism Flexure Hinges: Bridge-Type
title_fullStr Optimal Design for Compliant Mechanism Flexure Hinges: Bridge-Type
title_full_unstemmed Optimal Design for Compliant Mechanism Flexure Hinges: Bridge-Type
title_short Optimal Design for Compliant Mechanism Flexure Hinges: Bridge-Type
title_sort optimal design for compliant mechanism flexure hinges bridge type
topic optimization design
compliant mechanism
grey-based Taguchi method
artificial neural network
url https://www.mdpi.com/2072-666X/12/11/1304
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