Development and Computer Simulation of the New Combined Process for Producing a Rebar Profile
The study presents results of computer simulation by finite elements method of a new metal forming process combining the deformation of a billet with round cross-section on a radial-shear rolling mill and subsequent billet twisting in a forming die with a specific design. To analyze the efficiency o...
| Main Authors: | , , , , , , |
|---|---|
| Format: | Article |
| Language: | English |
| Published: |
Hindawi Limited
2023-01-01
|
| Series: | Modelling and Simulation in Engineering |
| Online Access: | http://dx.doi.org/10.1155/2023/7348592 |
| _version_ | 1827009885896704000 |
|---|---|
| author | Sergey Lezhnev Abdrakhman Naizabekov Evgeniy Panin Andrey Tolkushkin Dmitry Kuis Andrey Kasperovich Rozina Yordanova |
| author_facet | Sergey Lezhnev Abdrakhman Naizabekov Evgeniy Panin Andrey Tolkushkin Dmitry Kuis Andrey Kasperovich Rozina Yordanova |
| author_sort | Sergey Lezhnev |
| collection | DOAJ |
| description | The study presents results of computer simulation by finite elements method of a new metal forming process combining the deformation of a billet with round cross-section on a radial-shear rolling mill and subsequent billet twisting in a forming die with a specific design. To analyze the efficiency of metal processing, the main parameters of the stress–strain state are considered: effective strain, effective stress, average hydrostatic pressure, and Lode–Nadai coefficient. The maximum value of effective strain up to 13.5 is achieved when a screw profile on the billet in the die is forming, which indicates an intensive refinement of the initial structure of the billet. During combined process, the nature of the deformation changes in the transverse direction from the axis of rotation to the surface. The central area of the billet is under the action of tensile stresses. In the peripheral part, compressive stresses grow. In the surface area, Lode–Nadai coefficient is 0.1 approximately, which indicates the high level of shear strain. |
| first_indexed | 2024-04-10T00:05:51Z |
| format | Article |
| id | doaj.art-a94d7bc1d9874deca40a4caaad617f7f |
| institution | Directory Open Access Journal |
| issn | 1687-5605 |
| language | English |
| last_indexed | 2025-02-18T12:57:12Z |
| publishDate | 2023-01-01 |
| publisher | Hindawi Limited |
| record_format | Article |
| series | Modelling and Simulation in Engineering |
| spelling | doaj.art-a94d7bc1d9874deca40a4caaad617f7f2024-11-02T03:57:16ZengHindawi LimitedModelling and Simulation in Engineering1687-56052023-01-01202310.1155/2023/7348592Development and Computer Simulation of the New Combined Process for Producing a Rebar ProfileSergey Lezhnev0Abdrakhman Naizabekov1Evgeniy Panin2Andrey Tolkushkin3Dmitry Kuis4Andrey Kasperovich5Rozina Yordanova6Rudny Industrial InstituteRudny Industrial InstituteKaraganda Industrial UniversityUral Federal University named after the First President of Russia B.N. YeltsinBelarusian State Technological UniversityBelarusian State Technological UniversityUniversity of Chemical Technology and MetallurgyThe study presents results of computer simulation by finite elements method of a new metal forming process combining the deformation of a billet with round cross-section on a radial-shear rolling mill and subsequent billet twisting in a forming die with a specific design. To analyze the efficiency of metal processing, the main parameters of the stress–strain state are considered: effective strain, effective stress, average hydrostatic pressure, and Lode–Nadai coefficient. The maximum value of effective strain up to 13.5 is achieved when a screw profile on the billet in the die is forming, which indicates an intensive refinement of the initial structure of the billet. During combined process, the nature of the deformation changes in the transverse direction from the axis of rotation to the surface. The central area of the billet is under the action of tensile stresses. In the peripheral part, compressive stresses grow. In the surface area, Lode–Nadai coefficient is 0.1 approximately, which indicates the high level of shear strain.http://dx.doi.org/10.1155/2023/7348592 |
| spellingShingle | Sergey Lezhnev Abdrakhman Naizabekov Evgeniy Panin Andrey Tolkushkin Dmitry Kuis Andrey Kasperovich Rozina Yordanova Development and Computer Simulation of the New Combined Process for Producing a Rebar Profile Modelling and Simulation in Engineering |
| title | Development and Computer Simulation of the New Combined Process for Producing a Rebar Profile |
| title_full | Development and Computer Simulation of the New Combined Process for Producing a Rebar Profile |
| title_fullStr | Development and Computer Simulation of the New Combined Process for Producing a Rebar Profile |
| title_full_unstemmed | Development and Computer Simulation of the New Combined Process for Producing a Rebar Profile |
| title_short | Development and Computer Simulation of the New Combined Process for Producing a Rebar Profile |
| title_sort | development and computer simulation of the new combined process for producing a rebar profile |
| url | http://dx.doi.org/10.1155/2023/7348592 |
| work_keys_str_mv | AT sergeylezhnev developmentandcomputersimulationofthenewcombinedprocessforproducingarebarprofile AT abdrakhmannaizabekov developmentandcomputersimulationofthenewcombinedprocessforproducingarebarprofile AT evgeniypanin developmentandcomputersimulationofthenewcombinedprocessforproducingarebarprofile AT andreytolkushkin developmentandcomputersimulationofthenewcombinedprocessforproducingarebarprofile AT dmitrykuis developmentandcomputersimulationofthenewcombinedprocessforproducingarebarprofile AT andreykasperovich developmentandcomputersimulationofthenewcombinedprocessforproducingarebarprofile AT rozinayordanova developmentandcomputersimulationofthenewcombinedprocessforproducingarebarprofile |