Reliability-Oriented Design of Inverter-Fed Low-Voltage Electrical Machines: Potential Solutions

Transportation electrification has kept pushing low-voltage inverter-fed electrical machines to reach a higher power density while guaranteeing appropriate reliability levels. Methods commonly adopted to boost power density (i.e., higher current density, faster switching frequency for high speed, an...

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Main Authors: Yatai Ji, Paolo Giangrande, Vincenzo Madonna, Weiduo Zhao, Michael Galea
Format: Article
Language:English
Published: MDPI AG 2021-07-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/14/14/4144
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author Yatai Ji
Paolo Giangrande
Vincenzo Madonna
Weiduo Zhao
Michael Galea
author_facet Yatai Ji
Paolo Giangrande
Vincenzo Madonna
Weiduo Zhao
Michael Galea
author_sort Yatai Ji
collection DOAJ
description Transportation electrification has kept pushing low-voltage inverter-fed electrical machines to reach a higher power density while guaranteeing appropriate reliability levels. Methods commonly adopted to boost power density (i.e., higher current density, faster switching frequency for high speed, and higher DC link voltage) will unavoidably increase the stress to the insulation system which leads to a decrease in reliability. Thus, a trade-off is required between power density and reliability during the machine design. Currently, it is a challenging task to evaluate reliability during the design stage and the over-engineering approach is applied. To solve this problem, physics of failure (POF) is introduced and its feasibility for electrical machine (EM) design is discussed through reviewing past work on insulation investigation. Then the special focus is given to partial discharge (PD) whose occurrence means the end-of-life of low-voltage EMs. The PD-free design methodology based on understanding the physics of PD is presented to substitute the over-engineering approach. Finally, a comprehensive reliability-oriented design (ROD) approach adopting POF and PD-free design strategy is given as a potential solution for reliable and high-performance inverter-fed low-voltage EM design.
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spelling doaj.art-a98650d79ee94a8b9b8e374c7da8074f2023-11-22T03:40:45ZengMDPI AGEnergies1996-10732021-07-011414414410.3390/en14144144Reliability-Oriented Design of Inverter-Fed Low-Voltage Electrical Machines: Potential SolutionsYatai Ji0Paolo Giangrande1Vincenzo Madonna2Weiduo Zhao3Michael Galea4Key Laboratory of More Electric Aircraft Technology of Zhejiang Province, University of Nottingham Ningbo China, Ningbo 315100, ChinaPower Electronics, Machines and Control Research Group (PEMC), University of Nottingham, Nottingham NG72RD, UKLeonardo Aircraft Division, Innovation Management, 10138 Turin, ItalyKey Laboratory of More Electric Aircraft Technology of Zhejiang Province, University of Nottingham Ningbo China, Ningbo 315100, ChinaKey Laboratory of More Electric Aircraft Technology of Zhejiang Province, University of Nottingham Ningbo China, Ningbo 315100, ChinaTransportation electrification has kept pushing low-voltage inverter-fed electrical machines to reach a higher power density while guaranteeing appropriate reliability levels. Methods commonly adopted to boost power density (i.e., higher current density, faster switching frequency for high speed, and higher DC link voltage) will unavoidably increase the stress to the insulation system which leads to a decrease in reliability. Thus, a trade-off is required between power density and reliability during the machine design. Currently, it is a challenging task to evaluate reliability during the design stage and the over-engineering approach is applied. To solve this problem, physics of failure (POF) is introduced and its feasibility for electrical machine (EM) design is discussed through reviewing past work on insulation investigation. Then the special focus is given to partial discharge (PD) whose occurrence means the end-of-life of low-voltage EMs. The PD-free design methodology based on understanding the physics of PD is presented to substitute the over-engineering approach. Finally, a comprehensive reliability-oriented design (ROD) approach adopting POF and PD-free design strategy is given as a potential solution for reliable and high-performance inverter-fed low-voltage EM design.https://www.mdpi.com/1996-1073/14/14/4144physics-of-failurereliability-oriented designpartial dischargethermal degradationinverter-fed machine
spellingShingle Yatai Ji
Paolo Giangrande
Vincenzo Madonna
Weiduo Zhao
Michael Galea
Reliability-Oriented Design of Inverter-Fed Low-Voltage Electrical Machines: Potential Solutions
Energies
physics-of-failure
reliability-oriented design
partial discharge
thermal degradation
inverter-fed machine
title Reliability-Oriented Design of Inverter-Fed Low-Voltage Electrical Machines: Potential Solutions
title_full Reliability-Oriented Design of Inverter-Fed Low-Voltage Electrical Machines: Potential Solutions
title_fullStr Reliability-Oriented Design of Inverter-Fed Low-Voltage Electrical Machines: Potential Solutions
title_full_unstemmed Reliability-Oriented Design of Inverter-Fed Low-Voltage Electrical Machines: Potential Solutions
title_short Reliability-Oriented Design of Inverter-Fed Low-Voltage Electrical Machines: Potential Solutions
title_sort reliability oriented design of inverter fed low voltage electrical machines potential solutions
topic physics-of-failure
reliability-oriented design
partial discharge
thermal degradation
inverter-fed machine
url https://www.mdpi.com/1996-1073/14/14/4144
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AT weiduozhao reliabilityorienteddesignofinverterfedlowvoltageelectricalmachinespotentialsolutions
AT michaelgalea reliabilityorienteddesignofinverterfedlowvoltageelectricalmachinespotentialsolutions