Process Chain-Oriented Design Evaluation of Multi-Material Components by Knowledge-Based Engineering

The design of components suitable for manufacturing requires the application of knowledge about the manufacturing process chain with which the component is to be manufactured. This article presents an assistance system for decision support in the context of design for manufacturing. The assistance s...

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Main Authors: Kevin Herrmann, Stefan Plappert, Paul Christoph Gembarski, Roland Lachmayer
Format: Article
Language:English
Published: MDPI AG 2023-05-01
Series:Algorithms
Subjects:
Online Access:https://www.mdpi.com/1999-4893/16/5/247
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author Kevin Herrmann
Stefan Plappert
Paul Christoph Gembarski
Roland Lachmayer
author_facet Kevin Herrmann
Stefan Plappert
Paul Christoph Gembarski
Roland Lachmayer
author_sort Kevin Herrmann
collection DOAJ
description The design of components suitable for manufacturing requires the application of knowledge about the manufacturing process chain with which the component is to be manufactured. This article presents an assistance system for decision support in the context of design for manufacturing. The assistance system includes explicit manufacturing process chain knowledge and has an inference engine that can automatically evaluate the manufacturability of a component design based on a given manufacturing process chain and resolve emerging manufacturing conflicts by making adjustments on the component or resource side. A link with a CAD system additionally enables the three-dimensional representation of derived manufacturing stages and manufacturing resources. Within the assistance system, a manufacturing process chain is understood as a configurable design object and is implemented via a constraint satisfaction problem. Furthermore, the required abstraction of manufacturing processes within finite domains can be reduced to the extent that necessary modeling resolution is achieved by incorporating empirical or simulative surrogate models into the CSP. The assistance system was conceptually validated on a tailored forming process chain for the production of a multimaterial shaft and provides added value, as valuable manufacturing information for component designs is automatically derived and made available in explicit form during the component development.
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spelling doaj.art-a99598ddbdff4f1f9644238737d62f1e2023-11-18T00:08:50ZengMDPI AGAlgorithms1999-48932023-05-0116524710.3390/a16050247Process Chain-Oriented Design Evaluation of Multi-Material Components by Knowledge-Based EngineeringKevin Herrmann0Stefan Plappert1Paul Christoph Gembarski2Roland Lachmayer3Institut of Product Development, Leibniz University Hanover, 30823 Garbsen, GermanyInstitut of Product Development, Leibniz University Hanover, 30823 Garbsen, GermanyInstitut of Product Development, Leibniz University Hanover, 30823 Garbsen, GermanyInstitut of Product Development, Leibniz University Hanover, 30823 Garbsen, GermanyThe design of components suitable for manufacturing requires the application of knowledge about the manufacturing process chain with which the component is to be manufactured. This article presents an assistance system for decision support in the context of design for manufacturing. The assistance system includes explicit manufacturing process chain knowledge and has an inference engine that can automatically evaluate the manufacturability of a component design based on a given manufacturing process chain and resolve emerging manufacturing conflicts by making adjustments on the component or resource side. A link with a CAD system additionally enables the three-dimensional representation of derived manufacturing stages and manufacturing resources. Within the assistance system, a manufacturing process chain is understood as a configurable design object and is implemented via a constraint satisfaction problem. Furthermore, the required abstraction of manufacturing processes within finite domains can be reduced to the extent that necessary modeling resolution is achieved by incorporating empirical or simulative surrogate models into the CSP. The assistance system was conceptually validated on a tailored forming process chain for the production of a multimaterial shaft and provides added value, as valuable manufacturing information for component designs is automatically derived and made available in explicit form during the component development.https://www.mdpi.com/1999-4893/16/5/247design for manufacturingknowledge based engineeringconstraint satisfaction problemtailored formingprocess chainproduct development
spellingShingle Kevin Herrmann
Stefan Plappert
Paul Christoph Gembarski
Roland Lachmayer
Process Chain-Oriented Design Evaluation of Multi-Material Components by Knowledge-Based Engineering
Algorithms
design for manufacturing
knowledge based engineering
constraint satisfaction problem
tailored forming
process chain
product development
title Process Chain-Oriented Design Evaluation of Multi-Material Components by Knowledge-Based Engineering
title_full Process Chain-Oriented Design Evaluation of Multi-Material Components by Knowledge-Based Engineering
title_fullStr Process Chain-Oriented Design Evaluation of Multi-Material Components by Knowledge-Based Engineering
title_full_unstemmed Process Chain-Oriented Design Evaluation of Multi-Material Components by Knowledge-Based Engineering
title_short Process Chain-Oriented Design Evaluation of Multi-Material Components by Knowledge-Based Engineering
title_sort process chain oriented design evaluation of multi material components by knowledge based engineering
topic design for manufacturing
knowledge based engineering
constraint satisfaction problem
tailored forming
process chain
product development
url https://www.mdpi.com/1999-4893/16/5/247
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AT rolandlachmayer processchainorienteddesignevaluationofmultimaterialcomponentsbyknowledgebasedengineering