Towards the Automation of Infrared Thermography Inspections for Industrial Maintenance Applications

The maintenance of industrial equipment extends its useful life, improves its efficiency, reduces the number of failures, and increases the safety of its use. This study proposes a methodology to develop a predictive maintenance tool based on infrared thermographic measures capable of anticipating f...

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Main Authors: Pablo Venegas, Eugenio Ivorra, Mario Ortega, Idurre Sáez de Ocáriz
Format: Article
Language:English
Published: MDPI AG 2022-01-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/22/2/613
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author Pablo Venegas
Eugenio Ivorra
Mario Ortega
Idurre Sáez de Ocáriz
author_facet Pablo Venegas
Eugenio Ivorra
Mario Ortega
Idurre Sáez de Ocáriz
author_sort Pablo Venegas
collection DOAJ
description The maintenance of industrial equipment extends its useful life, improves its efficiency, reduces the number of failures, and increases the safety of its use. This study proposes a methodology to develop a predictive maintenance tool based on infrared thermographic measures capable of anticipating failures in industrial equipment. The thermal response of selected equipment in normal operation and in controlled induced anomalous operation was analyzed. The characterization of these situations enabled the development of a machine learning system capable of predicting malfunctions. Different options within the available conventional machine learning techniques were analyzed, assessed, and finally selected for electronic equipment maintenance activities. This study provides advances towards the robust application of machine learning combined with infrared thermography and augmented reality for maintenance applications of industrial equipment. The predictive maintenance system finally selected enables automatic quick hand-held thermal inspections using 3D object detection and a pose estimation algorithm, making predictions with an accuracy of 94% at an inference time of 0.006 s.
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spelling doaj.art-a9e7cf7ca6ed46e99fc07007e9fab18c2023-11-23T15:21:31ZengMDPI AGSensors1424-82202022-01-0122261310.3390/s22020613Towards the Automation of Infrared Thermography Inspections for Industrial Maintenance ApplicationsPablo Venegas0Eugenio Ivorra1Mario Ortega2Idurre Sáez de Ocáriz3Aeronautical Technologies Centre (CTA), 01510 Miñano, SpainInstitute for Research and Innovation in Bioengineering, Polytechnic University of Valencia, 46022 Valencia, SpainInstitute for Research and Innovation in Bioengineering, Polytechnic University of Valencia, 46022 Valencia, SpainAeronautical Technologies Centre (CTA), 01510 Miñano, SpainThe maintenance of industrial equipment extends its useful life, improves its efficiency, reduces the number of failures, and increases the safety of its use. This study proposes a methodology to develop a predictive maintenance tool based on infrared thermographic measures capable of anticipating failures in industrial equipment. The thermal response of selected equipment in normal operation and in controlled induced anomalous operation was analyzed. The characterization of these situations enabled the development of a machine learning system capable of predicting malfunctions. Different options within the available conventional machine learning techniques were analyzed, assessed, and finally selected for electronic equipment maintenance activities. This study provides advances towards the robust application of machine learning combined with infrared thermography and augmented reality for maintenance applications of industrial equipment. The predictive maintenance system finally selected enables automatic quick hand-held thermal inspections using 3D object detection and a pose estimation algorithm, making predictions with an accuracy of 94% at an inference time of 0.006 s.https://www.mdpi.com/1424-8220/22/2/613infrared thermographymaintenanceindustrial equipmentmachine learning
spellingShingle Pablo Venegas
Eugenio Ivorra
Mario Ortega
Idurre Sáez de Ocáriz
Towards the Automation of Infrared Thermography Inspections for Industrial Maintenance Applications
Sensors
infrared thermography
maintenance
industrial equipment
machine learning
title Towards the Automation of Infrared Thermography Inspections for Industrial Maintenance Applications
title_full Towards the Automation of Infrared Thermography Inspections for Industrial Maintenance Applications
title_fullStr Towards the Automation of Infrared Thermography Inspections for Industrial Maintenance Applications
title_full_unstemmed Towards the Automation of Infrared Thermography Inspections for Industrial Maintenance Applications
title_short Towards the Automation of Infrared Thermography Inspections for Industrial Maintenance Applications
title_sort towards the automation of infrared thermography inspections for industrial maintenance applications
topic infrared thermography
maintenance
industrial equipment
machine learning
url https://www.mdpi.com/1424-8220/22/2/613
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