Comprehensive Analysis of Demagnetization Faults in BLDC Motors Using Novel Hybrid Electrical Equivalent Circuit and Numerical Based Approach

Brushless Direct Current (BLDC) motors are the type of Permanent Magnet Synchronous Motors (PMSMs) with trapezoidal back-EMF. Due to high proliferation of BLDC motors in industrial applications, these motors are extensively been operated for longer durations. During the continuous heavy operation, t...

Full description

Bibliographic Details
Main Authors: Adil Usman, Bharat Singh Rajpurohit
Format: Article
Language:English
Published: IEEE 2019-01-01
Series:IEEE Access
Subjects:
Online Access:https://ieeexplore.ieee.org/document/8865014/
_version_ 1818737257977217024
author Adil Usman
Bharat Singh Rajpurohit
author_facet Adil Usman
Bharat Singh Rajpurohit
author_sort Adil Usman
collection DOAJ
description Brushless Direct Current (BLDC) motors are the type of Permanent Magnet Synchronous Motors (PMSMs) with trapezoidal back-EMF. Due to high proliferation of BLDC motors in industrial applications, these motors are extensively been operated for longer durations. During the continuous heavy operation, these motors are subjected to environmental, physical and thermal stresses which can lead to faults. Fault can be on the stator windings or on the Permanent Magnets (PMs) of the rotor of a machine, which can manifest into electrical quantities like currents and/or voltages, magnetic quantities like flux density and thermal characteristics of a machine. This paper shall explore in detail about the demagnetization fault in PMs of a BLDC motor. Modeling of a machine can be done through different available techniques such as Electrical Equivalent Circuit (EEC) based method or analytical method which accounts several assumptions in order to simplify the analysis. While the Numerical Methods (NM) such as Finite Element Method Magnetics (FEMM) gives more authoritative solutions. This paper aims to combine both these approaches and contribute by developing a novel Hybrid EEC-FEMM model for a closed loop BLDC motor drive using a Hysteresis Current Control (HCC) technique. The developed model is simulated both under healthy and faulty conditions. In order to simulate the effects of fault in the machine, demagnetization is introduced in the PM through various methods like change in magnetic coercivity, placement of broken magnets, partial demagnetization and lastly by replacement of a PM with a non-magnetic material which is an extreme case of demagnetization. The investigation on the machine performance through change in quantities like stator current, back-EMF, electromagnetic torque, mechanical speed and magnetic flux density is analyzed. Further using the Maxwell 2D tool, a Finite Element (FE) model of a BLDC motor is developed and its performance is examined under both healthy and demagnetization fault conditions. The experimental validation of demagnetization fault supports the inferences drawn from the simulation results.
first_indexed 2024-12-18T00:50:11Z
format Article
id doaj.art-aa16a85b201d43f0a15fd05354fbd4d8
institution Directory Open Access Journal
issn 2169-3536
language English
last_indexed 2024-12-18T00:50:11Z
publishDate 2019-01-01
publisher IEEE
record_format Article
series IEEE Access
spelling doaj.art-aa16a85b201d43f0a15fd05354fbd4d82022-12-21T21:26:41ZengIEEEIEEE Access2169-35362019-01-01714754214755210.1109/ACCESS.2019.29466948865014Comprehensive Analysis of Demagnetization Faults in BLDC Motors Using Novel Hybrid Electrical Equivalent Circuit and Numerical Based ApproachAdil Usman0https://orcid.org/0000-0002-8329-060XBharat Singh Rajpurohit1IIT Mandi, Mandi, IndiaIIT Mandi, Mandi, IndiaBrushless Direct Current (BLDC) motors are the type of Permanent Magnet Synchronous Motors (PMSMs) with trapezoidal back-EMF. Due to high proliferation of BLDC motors in industrial applications, these motors are extensively been operated for longer durations. During the continuous heavy operation, these motors are subjected to environmental, physical and thermal stresses which can lead to faults. Fault can be on the stator windings or on the Permanent Magnets (PMs) of the rotor of a machine, which can manifest into electrical quantities like currents and/or voltages, magnetic quantities like flux density and thermal characteristics of a machine. This paper shall explore in detail about the demagnetization fault in PMs of a BLDC motor. Modeling of a machine can be done through different available techniques such as Electrical Equivalent Circuit (EEC) based method or analytical method which accounts several assumptions in order to simplify the analysis. While the Numerical Methods (NM) such as Finite Element Method Magnetics (FEMM) gives more authoritative solutions. This paper aims to combine both these approaches and contribute by developing a novel Hybrid EEC-FEMM model for a closed loop BLDC motor drive using a Hysteresis Current Control (HCC) technique. The developed model is simulated both under healthy and faulty conditions. In order to simulate the effects of fault in the machine, demagnetization is introduced in the PM through various methods like change in magnetic coercivity, placement of broken magnets, partial demagnetization and lastly by replacement of a PM with a non-magnetic material which is an extreme case of demagnetization. The investigation on the machine performance through change in quantities like stator current, back-EMF, electromagnetic torque, mechanical speed and magnetic flux density is analyzed. Further using the Maxwell 2D tool, a Finite Element (FE) model of a BLDC motor is developed and its performance is examined under both healthy and demagnetization fault conditions. The experimental validation of demagnetization fault supports the inferences drawn from the simulation results.https://ieeexplore.ieee.org/document/8865014/Brushless direct current (BLDC) motorsdemagnetizationelectrical equivalent circuit (EEC)finite element method (FEM)hysteresis current control (HCC)numerical method (NM)
spellingShingle Adil Usman
Bharat Singh Rajpurohit
Comprehensive Analysis of Demagnetization Faults in BLDC Motors Using Novel Hybrid Electrical Equivalent Circuit and Numerical Based Approach
IEEE Access
Brushless direct current (BLDC) motors
demagnetization
electrical equivalent circuit (EEC)
finite element method (FEM)
hysteresis current control (HCC)
numerical method (NM)
title Comprehensive Analysis of Demagnetization Faults in BLDC Motors Using Novel Hybrid Electrical Equivalent Circuit and Numerical Based Approach
title_full Comprehensive Analysis of Demagnetization Faults in BLDC Motors Using Novel Hybrid Electrical Equivalent Circuit and Numerical Based Approach
title_fullStr Comprehensive Analysis of Demagnetization Faults in BLDC Motors Using Novel Hybrid Electrical Equivalent Circuit and Numerical Based Approach
title_full_unstemmed Comprehensive Analysis of Demagnetization Faults in BLDC Motors Using Novel Hybrid Electrical Equivalent Circuit and Numerical Based Approach
title_short Comprehensive Analysis of Demagnetization Faults in BLDC Motors Using Novel Hybrid Electrical Equivalent Circuit and Numerical Based Approach
title_sort comprehensive analysis of demagnetization faults in bldc motors using novel hybrid electrical equivalent circuit and numerical based approach
topic Brushless direct current (BLDC) motors
demagnetization
electrical equivalent circuit (EEC)
finite element method (FEM)
hysteresis current control (HCC)
numerical method (NM)
url https://ieeexplore.ieee.org/document/8865014/
work_keys_str_mv AT adilusman comprehensiveanalysisofdemagnetizationfaultsinbldcmotorsusingnovelhybridelectricalequivalentcircuitandnumericalbasedapproach
AT bharatsinghrajpurohit comprehensiveanalysisofdemagnetizationfaultsinbldcmotorsusingnovelhybridelectricalequivalentcircuitandnumericalbasedapproach