Vacuum Brazing of Dissimilar Al 7075 and Al–25 Si Alloy

The vacuum brazing of dissimilar Al 7075 and Al–25 Si alloy was investigated. The brazing filler was copper foil with a thickness of 20 μm, and the brazing temperature was 560 °C held for 10 min. The average shear strength of the brazed joint of dissimilar Al 7075 and Al–25 Si alloy was 26.4 MPa. Th...

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Main Authors: Dashuang Liu, Ping Wei, Weimin Long, Wei Zhou
Format: Article
Language:English
Published: MDPI AG 2022-06-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/12/6/1042
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author Dashuang Liu
Ping Wei
Weimin Long
Wei Zhou
author_facet Dashuang Liu
Ping Wei
Weimin Long
Wei Zhou
author_sort Dashuang Liu
collection DOAJ
description The vacuum brazing of dissimilar Al 7075 and Al–25 Si alloy was investigated. The brazing filler was copper foil with a thickness of 20 μm, and the brazing temperature was 560 °C held for 10 min. The average shear strength of the brazed joint of dissimilar Al 7075 and Al–25 Si alloy was 26.4 MPa. The copper layer was found to be dissolved completely, and the interface of the joint had an irregular shape with a serrated border, indicating a good metallurgical bonding between the two dissimilar alloys. However, factors which might cause deterioration of the shear strength were also observed, including the formation of the intermetallic compounds such as MgZn<sub>2</sub>, Cu<sub>2</sub>Al and Mg<sub>2</sub>Si, the existence of voids and microcracks, the coarsening of grains in Al 7075, and the coarsening of primary Si in Al–25 Si alloy.
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spelling doaj.art-aa1cc5e84d4848c6aa29024df9492c7b2023-11-23T17:59:19ZengMDPI AGMetals2075-47012022-06-01126104210.3390/met12061042Vacuum Brazing of Dissimilar Al 7075 and Al–25 Si AlloyDashuang Liu0Ping Wei1Weimin Long2Wei Zhou3School of Material Science and Engineering, Hefei University of Technology, Hefei 230009, ChinaSchool of Material Science and Engineering, Jiangsu University of Science and Technology, Zhenjiang 212003, ChinaZhengzhou Research Institute of Mechanical Engineering Co., Ltd., Zhengzhou 450001, ChinaSchool of Mechanical and Aerospace Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore 639798, SingaporeThe vacuum brazing of dissimilar Al 7075 and Al–25 Si alloy was investigated. The brazing filler was copper foil with a thickness of 20 μm, and the brazing temperature was 560 °C held for 10 min. The average shear strength of the brazed joint of dissimilar Al 7075 and Al–25 Si alloy was 26.4 MPa. The copper layer was found to be dissolved completely, and the interface of the joint had an irregular shape with a serrated border, indicating a good metallurgical bonding between the two dissimilar alloys. However, factors which might cause deterioration of the shear strength were also observed, including the formation of the intermetallic compounds such as MgZn<sub>2</sub>, Cu<sub>2</sub>Al and Mg<sub>2</sub>Si, the existence of voids and microcracks, the coarsening of grains in Al 7075, and the coarsening of primary Si in Al–25 Si alloy.https://www.mdpi.com/2075-4701/12/6/1042vacuum brazingshear strengthAl 7075Al–25 Si alloymicrostructure
spellingShingle Dashuang Liu
Ping Wei
Weimin Long
Wei Zhou
Vacuum Brazing of Dissimilar Al 7075 and Al–25 Si Alloy
Metals
vacuum brazing
shear strength
Al 7075
Al–25 Si alloy
microstructure
title Vacuum Brazing of Dissimilar Al 7075 and Al–25 Si Alloy
title_full Vacuum Brazing of Dissimilar Al 7075 and Al–25 Si Alloy
title_fullStr Vacuum Brazing of Dissimilar Al 7075 and Al–25 Si Alloy
title_full_unstemmed Vacuum Brazing of Dissimilar Al 7075 and Al–25 Si Alloy
title_short Vacuum Brazing of Dissimilar Al 7075 and Al–25 Si Alloy
title_sort vacuum brazing of dissimilar al 7075 and al 25 si alloy
topic vacuum brazing
shear strength
Al 7075
Al–25 Si alloy
microstructure
url https://www.mdpi.com/2075-4701/12/6/1042
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AT pingwei vacuumbrazingofdissimilaral7075andal25sialloy
AT weiminlong vacuumbrazingofdissimilaral7075andal25sialloy
AT weizhou vacuumbrazingofdissimilaral7075andal25sialloy