3D X-ray Microscopy of Ultrasonically Welded Aluminum/Fiber-Reinforced Polymer Hybrid Joints

Ultrasonically welded hybrid aluminum/fiber-reinforced PEEK joints were analyzed non-destructively with an X-ray microscope. The potential and limitations of the technology as a non-destructive testing method were investigated. For a quantitative evaluation, joints with suitable and unsuitable param...

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Main Authors: Florian Staab, Mario Prescher, Frank Balle, Lutz Kirste
Format: Article
Language:English
Published: MDPI AG 2021-04-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/14/7/1784
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author Florian Staab
Mario Prescher
Frank Balle
Lutz Kirste
author_facet Florian Staab
Mario Prescher
Frank Balle
Lutz Kirste
author_sort Florian Staab
collection DOAJ
description Ultrasonically welded hybrid aluminum/fiber-reinforced PEEK joints were analyzed non-destructively with an X-ray microscope. The potential and limitations of the technology as a non-destructive testing method were investigated. For a quantitative evaluation, joints with suitable and unsuitable parameters were compared. For a further comparison, geometric modifications of the joining partners were made, and the influence on the structure and process variation of the resulting hybrid joints was examined on a microscopic level. By using a tool for 3D segmentation of the composition of the joining zone, quantitative information on volume-specific proportions could be obtained and compared in relation to each other.
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spelling doaj.art-aa2df7342dbb4eb88879d50207efb0152023-11-21T14:12:12ZengMDPI AGMaterials1996-19442021-04-01147178410.3390/ma140717843D X-ray Microscopy of Ultrasonically Welded Aluminum/Fiber-Reinforced Polymer Hybrid JointsFlorian Staab0Mario Prescher1Frank Balle2Lutz Kirste3Walter and Ingeborg Herrmann Chair for Power Ultrasonics and Engineering of Functional Materials (EFM), Department of Sustainable Systems Engineering (INATECH), Faculty of Engineering, University of Freiburg, 79110 Freiburg, GermanyFraunhofer Institute for Applied Solid State Physics (IAF), 79108 Freiburg, GermanyWalter and Ingeborg Herrmann Chair for Power Ultrasonics and Engineering of Functional Materials (EFM), Department of Sustainable Systems Engineering (INATECH), Faculty of Engineering, University of Freiburg, 79110 Freiburg, GermanyFraunhofer Institute for Applied Solid State Physics (IAF), 79108 Freiburg, GermanyUltrasonically welded hybrid aluminum/fiber-reinforced PEEK joints were analyzed non-destructively with an X-ray microscope. The potential and limitations of the technology as a non-destructive testing method were investigated. For a quantitative evaluation, joints with suitable and unsuitable parameters were compared. For a further comparison, geometric modifications of the joining partners were made, and the influence on the structure and process variation of the resulting hybrid joints was examined on a microscopic level. By using a tool for 3D segmentation of the composition of the joining zone, quantitative information on volume-specific proportions could be obtained and compared in relation to each other.https://www.mdpi.com/1996-1944/14/7/1784ultrasonic weldinghybrid joints3D X-ray microscopynondestructive structural analysisfiber-reinforced polymersegmentation by machine learning
spellingShingle Florian Staab
Mario Prescher
Frank Balle
Lutz Kirste
3D X-ray Microscopy of Ultrasonically Welded Aluminum/Fiber-Reinforced Polymer Hybrid Joints
Materials
ultrasonic welding
hybrid joints
3D X-ray microscopy
nondestructive structural analysis
fiber-reinforced polymer
segmentation by machine learning
title 3D X-ray Microscopy of Ultrasonically Welded Aluminum/Fiber-Reinforced Polymer Hybrid Joints
title_full 3D X-ray Microscopy of Ultrasonically Welded Aluminum/Fiber-Reinforced Polymer Hybrid Joints
title_fullStr 3D X-ray Microscopy of Ultrasonically Welded Aluminum/Fiber-Reinforced Polymer Hybrid Joints
title_full_unstemmed 3D X-ray Microscopy of Ultrasonically Welded Aluminum/Fiber-Reinforced Polymer Hybrid Joints
title_short 3D X-ray Microscopy of Ultrasonically Welded Aluminum/Fiber-Reinforced Polymer Hybrid Joints
title_sort 3d x ray microscopy of ultrasonically welded aluminum fiber reinforced polymer hybrid joints
topic ultrasonic welding
hybrid joints
3D X-ray microscopy
nondestructive structural analysis
fiber-reinforced polymer
segmentation by machine learning
url https://www.mdpi.com/1996-1944/14/7/1784
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