A novel polysaccharide/zein conjugate as an alternative green plastic

Abstract The flax seed cake is a waste product from flax oil extraction. Adding value to this wasted material aligns with the concept of circularity. In this study, we explored zein protein conjugation with flax mucilage for packaging material development. Although both flax mucilage and zein have e...

Full description

Bibliographic Details
Main Authors: Marwa Tallawi, Danial Amrein, Gerd Gemmecker, Katerina E. Aifantis, Klaus Drechsler
Format: Article
Language:English
Published: Nature Portfolio 2023-08-01
Series:Scientific Reports
Online Access:https://doi.org/10.1038/s41598-023-40293-4
_version_ 1797453229655588864
author Marwa Tallawi
Danial Amrein
Gerd Gemmecker
Katerina E. Aifantis
Klaus Drechsler
author_facet Marwa Tallawi
Danial Amrein
Gerd Gemmecker
Katerina E. Aifantis
Klaus Drechsler
author_sort Marwa Tallawi
collection DOAJ
description Abstract The flax seed cake is a waste product from flax oil extraction. Adding value to this wasted material aligns with the concept of circularity. In this study, we explored zein protein conjugation with flax mucilage for packaging material development. Although both flax mucilage and zein have excellent film-forming properties, they lack the required mechanical properties for industrial processing and are sensitive to high humidity. We present a simple and non-toxic one-pot method for developing the novel flax mucilage/zein conjugate. Where the flax mucilage undergoes oxidation to form aldehyde groups, which then react with zein's amino groups in a glycation process. The conjugates were analyzed using different techniques. The flax mucilage conjugate had a water-holding capacity of 87–62%. Increasing the zein content improved the surface smoothness of the films. On the other hand, higher levels of zein led to a significant decrease in film solubility (p < 0.05). The flax mucilage conjugate exhibited thermoplastic and elastic properties; revealing Young's modulus of 1–3 GPa, glass transition temperature between 49 °C and 103 °C and excellent processability with various industrial techniques. Showing its potential as a sustainable alternative to traditional plastics.
first_indexed 2024-03-09T15:19:47Z
format Article
id doaj.art-aa338881b19c495e97883dc168209706
institution Directory Open Access Journal
issn 2045-2322
language English
last_indexed 2024-03-09T15:19:47Z
publishDate 2023-08-01
publisher Nature Portfolio
record_format Article
series Scientific Reports
spelling doaj.art-aa338881b19c495e97883dc1682097062023-11-26T12:52:51ZengNature PortfolioScientific Reports2045-23222023-08-0113111410.1038/s41598-023-40293-4A novel polysaccharide/zein conjugate as an alternative green plasticMarwa Tallawi0Danial Amrein1Gerd Gemmecker2Katerina E. Aifantis3Klaus Drechsler4Carbon Composite, School of Engineering and Design, Technical University of MunichCarbon Composite, School of Engineering and Design, Technical University of MunichSchool of Natural Sciences, Bavarian NMR Center, Technical University of MunichDepartment of Mechanical and Aerospace Engineering, University of FloridaCarbon Composite, School of Engineering and Design, Technical University of MunichAbstract The flax seed cake is a waste product from flax oil extraction. Adding value to this wasted material aligns with the concept of circularity. In this study, we explored zein protein conjugation with flax mucilage for packaging material development. Although both flax mucilage and zein have excellent film-forming properties, they lack the required mechanical properties for industrial processing and are sensitive to high humidity. We present a simple and non-toxic one-pot method for developing the novel flax mucilage/zein conjugate. Where the flax mucilage undergoes oxidation to form aldehyde groups, which then react with zein's amino groups in a glycation process. The conjugates were analyzed using different techniques. The flax mucilage conjugate had a water-holding capacity of 87–62%. Increasing the zein content improved the surface smoothness of the films. On the other hand, higher levels of zein led to a significant decrease in film solubility (p < 0.05). The flax mucilage conjugate exhibited thermoplastic and elastic properties; revealing Young's modulus of 1–3 GPa, glass transition temperature between 49 °C and 103 °C and excellent processability with various industrial techniques. Showing its potential as a sustainable alternative to traditional plastics.https://doi.org/10.1038/s41598-023-40293-4
spellingShingle Marwa Tallawi
Danial Amrein
Gerd Gemmecker
Katerina E. Aifantis
Klaus Drechsler
A novel polysaccharide/zein conjugate as an alternative green plastic
Scientific Reports
title A novel polysaccharide/zein conjugate as an alternative green plastic
title_full A novel polysaccharide/zein conjugate as an alternative green plastic
title_fullStr A novel polysaccharide/zein conjugate as an alternative green plastic
title_full_unstemmed A novel polysaccharide/zein conjugate as an alternative green plastic
title_short A novel polysaccharide/zein conjugate as an alternative green plastic
title_sort novel polysaccharide zein conjugate as an alternative green plastic
url https://doi.org/10.1038/s41598-023-40293-4
work_keys_str_mv AT marwatallawi anovelpolysaccharidezeinconjugateasanalternativegreenplastic
AT danialamrein anovelpolysaccharidezeinconjugateasanalternativegreenplastic
AT gerdgemmecker anovelpolysaccharidezeinconjugateasanalternativegreenplastic
AT katerinaeaifantis anovelpolysaccharidezeinconjugateasanalternativegreenplastic
AT klausdrechsler anovelpolysaccharidezeinconjugateasanalternativegreenplastic
AT marwatallawi novelpolysaccharidezeinconjugateasanalternativegreenplastic
AT danialamrein novelpolysaccharidezeinconjugateasanalternativegreenplastic
AT gerdgemmecker novelpolysaccharidezeinconjugateasanalternativegreenplastic
AT katerinaeaifantis novelpolysaccharidezeinconjugateasanalternativegreenplastic
AT klausdrechsler novelpolysaccharidezeinconjugateasanalternativegreenplastic