Polycaprolactone-Based Fibrous Scaffolds Reinforced with Cellulose Nanocrystals for Anterior Cruciate Ligament Repair

Anterior cruciate ligament (ACL) injuries pose significant challenges, driving the need for innovative repair strategies. Tissue engineering (TE) has emerged as a promising field for ACL injuries. Wet spinning is a filament production technique that enables precise control over filament alignment, d...

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Main Authors: Joana M. Rocha, Rui P. C. L. Sousa, Diogo Sousa, Shafagh D. Tohidi, Artur Ribeiro, Raul Fangueiro, Diana P. Ferreira
Format: Article
Language:English
Published: MDPI AG 2025-02-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/15/5/2301
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author Joana M. Rocha
Rui P. C. L. Sousa
Diogo Sousa
Shafagh D. Tohidi
Artur Ribeiro
Raul Fangueiro
Diana P. Ferreira
author_facet Joana M. Rocha
Rui P. C. L. Sousa
Diogo Sousa
Shafagh D. Tohidi
Artur Ribeiro
Raul Fangueiro
Diana P. Ferreira
author_sort Joana M. Rocha
collection DOAJ
description Anterior cruciate ligament (ACL) injuries pose significant challenges, driving the need for innovative repair strategies. Tissue engineering (TE) has emerged as a promising field for ACL injuries. Wet spinning is a filament production technique that enables precise control over filament alignment, diameter, and porosity, making it suitable for developing new scaffolds for ACL injuries. This study develops fibrous scaffolds using wet spinning of polycaprolactone (PCL) reinforced with cellulose nanocrystals (CNC) to enhance mechanical properties. Wet spinning was employed to fabricate fibrous scaffolds, utilizing PCL as the primary polymer due to its favorable biocompatibility and degradability. An automated collector was developed and optimized, which allowed the stretching of the PCL filaments to diameters as low as 30 µm. Several filaments were explored and characterized using SEM, TGA, and mechanical tests. The optimized PCL/CNC filaments were used to develop 3D braided structures that mimic ACL structure. The combination of wet-spun PCL/CNC filaments (with an optimized stirring method) and the braiding procedure allowed for fully biocompatible scaffolds that mimic both the structure and the mechanical properties of native ACL. Cytotoxicity and biocompatibility tests showed cell viability and proliferation values above 99% and 81%, respectively. These findings underscore the potential of CNC-reinforced PCL scaffolds as promising candidates for ACL repair, laying the groundwork for future biomedical applications.
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spelling doaj.art-aa413765cdd846e6bd652fc411a008532025-03-12T13:52:39ZengMDPI AGApplied Sciences2076-34172025-02-01155230110.3390/app15052301Polycaprolactone-Based Fibrous Scaffolds Reinforced with Cellulose Nanocrystals for Anterior Cruciate Ligament RepairJoana M. Rocha0Rui P. C. L. Sousa1Diogo Sousa2Shafagh D. Tohidi3Artur Ribeiro4Raul Fangueiro5Diana P. Ferreira6Centre for Textile Science and Technology (2C2T), University of Minho, 4800-056 Guimarães, PortugalCentre for Textile Science and Technology (2C2T), University of Minho, 4800-056 Guimarães, PortugalCentre for Textile Science and Technology (2C2T), University of Minho, 4800-056 Guimarães, PortugalDTx CoLab-Digital Transformation CoLab, University of Minho, 4800-056 Guimarães, PortugalCentre of Biological Engineering, Campus de Gualtar, University of Minho, 4710-057 Braga, PortugalCentre for Textile Science and Technology (2C2T), University of Minho, 4800-056 Guimarães, PortugalCentre for Textile Science and Technology (2C2T), University of Minho, 4800-056 Guimarães, PortugalAnterior cruciate ligament (ACL) injuries pose significant challenges, driving the need for innovative repair strategies. Tissue engineering (TE) has emerged as a promising field for ACL injuries. Wet spinning is a filament production technique that enables precise control over filament alignment, diameter, and porosity, making it suitable for developing new scaffolds for ACL injuries. This study develops fibrous scaffolds using wet spinning of polycaprolactone (PCL) reinforced with cellulose nanocrystals (CNC) to enhance mechanical properties. Wet spinning was employed to fabricate fibrous scaffolds, utilizing PCL as the primary polymer due to its favorable biocompatibility and degradability. An automated collector was developed and optimized, which allowed the stretching of the PCL filaments to diameters as low as 30 µm. Several filaments were explored and characterized using SEM, TGA, and mechanical tests. The optimized PCL/CNC filaments were used to develop 3D braided structures that mimic ACL structure. The combination of wet-spun PCL/CNC filaments (with an optimized stirring method) and the braiding procedure allowed for fully biocompatible scaffolds that mimic both the structure and the mechanical properties of native ACL. Cytotoxicity and biocompatibility tests showed cell viability and proliferation values above 99% and 81%, respectively. These findings underscore the potential of CNC-reinforced PCL scaffolds as promising candidates for ACL repair, laying the groundwork for future biomedical applications.https://www.mdpi.com/2076-3417/15/5/2301anterior cruciate ligamentpolycaprolactonecellulose nanocrystalswet spinningtissue engineering
spellingShingle Joana M. Rocha
Rui P. C. L. Sousa
Diogo Sousa
Shafagh D. Tohidi
Artur Ribeiro
Raul Fangueiro
Diana P. Ferreira
Polycaprolactone-Based Fibrous Scaffolds Reinforced with Cellulose Nanocrystals for Anterior Cruciate Ligament Repair
Applied Sciences
anterior cruciate ligament
polycaprolactone
cellulose nanocrystals
wet spinning
tissue engineering
title Polycaprolactone-Based Fibrous Scaffolds Reinforced with Cellulose Nanocrystals for Anterior Cruciate Ligament Repair
title_full Polycaprolactone-Based Fibrous Scaffolds Reinforced with Cellulose Nanocrystals for Anterior Cruciate Ligament Repair
title_fullStr Polycaprolactone-Based Fibrous Scaffolds Reinforced with Cellulose Nanocrystals for Anterior Cruciate Ligament Repair
title_full_unstemmed Polycaprolactone-Based Fibrous Scaffolds Reinforced with Cellulose Nanocrystals for Anterior Cruciate Ligament Repair
title_short Polycaprolactone-Based Fibrous Scaffolds Reinforced with Cellulose Nanocrystals for Anterior Cruciate Ligament Repair
title_sort polycaprolactone based fibrous scaffolds reinforced with cellulose nanocrystals for anterior cruciate ligament repair
topic anterior cruciate ligament
polycaprolactone
cellulose nanocrystals
wet spinning
tissue engineering
url https://www.mdpi.com/2076-3417/15/5/2301
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