Case Study on the Influence of Forming Parameters on Complex Shape Part Deformation
Drawing operations are commonly used to shape metallic thin-walled products for variety of industries – automotive, aerospace, household appliances etc. The basic indicator characterizing cold drawing process is possibility to decrease weight of a product, while at the same time increasing its stiff...
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| Format: | Article |
| Language: | English |
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Lublin University of Technology
2022-12-01
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| Series: | Advances in Sciences and Technology |
| Subjects: | |
| Online Access: | http://www.astrj.com/Case-Study-on-the-Influence-of-Forming-Parameters-on-Complex-Shape-Part-Deformation,156464,0,2.html |
| _version_ | 1811211637982494720 |
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| author | Paweł Bałon Bartłomiej Kiełbasa Łukasz Kowalski Robert Smusz |
| author_facet | Paweł Bałon Bartłomiej Kiełbasa Łukasz Kowalski Robert Smusz |
| author_sort | Paweł Bałon |
| collection | DOAJ |
| description | Drawing operations are commonly used to shape metallic thin-walled products for variety of industries – automotive, aerospace, household appliances etc. The basic indicator characterizing cold drawing process is possibility to decrease weight of a product, while at the same time increasing its stiffness in comparison to other conventional manufacturing technologies such as casting, forging or machining. In this research authors presented results of a numerical study on the influence of parameters such as blankholder pressure, forming force, tooling shape and part shape design on the success in manufacturing a part of complicated shape designed as an element of a phase change material heat accumulator. The subject of wrinkling (first and second degree of buckling) was discussed, and the research presented the manufacturing process design which allowed manufacturing discussed drawpiece without defects and within dimensional tolerances. The paper analyzes the phenomenon of drawpiece folding during the forming process for various groups of materials. Experimental research was carried out on a prototype tool for stainless steel (X5CrNi18-10), aluminum alloy (AW-5754) and copper alloy (CW024A). |
| first_indexed | 2024-04-12T05:17:02Z |
| format | Article |
| id | doaj.art-aa495fbe1fba4a2484bb66dc48b2c4fc |
| institution | Directory Open Access Journal |
| issn | 2080-4075 2299-8624 |
| language | English |
| last_indexed | 2024-04-12T05:17:02Z |
| publishDate | 2022-12-01 |
| publisher | Lublin University of Technology |
| record_format | Article |
| series | Advances in Sciences and Technology |
| spelling | doaj.art-aa495fbe1fba4a2484bb66dc48b2c4fc2022-12-22T03:46:36ZengLublin University of TechnologyAdvances in Sciences and Technology2080-40752299-86242022-12-0116620421310.12913/22998624/156464156464Case Study on the Influence of Forming Parameters on Complex Shape Part DeformationPaweł Bałon0https://orcid.org/0000-0003-3136-7908Bartłomiej Kiełbasa1https://orcid.org/0000-0002-3116-2251Łukasz Kowalski2https://orcid.org/0000-0002-2866-9000Robert Smusz3https://orcid.org/0000-0001-7369-1162AGH University of Science and Technology, Faculty of Mechanical Engineering and Robotics, al. A. Mickiewicza 30, 30-059 Krakow, PolandAGH University of Science and Technology, Faculty of Mechanical Engineering and Robotics, al. A. Mickiewicza 30, 30-059 Krakow, PolandAGH University of Science and Technology, Faculty of Mechanical Engineering and Robotics, al. A. Mickiewicza 30, 30-059 Krakow, PolandRzeszow University of Technology, Al. Powstańców Warszawy 12, 35 – 959 Rzeszów, PolandDrawing operations are commonly used to shape metallic thin-walled products for variety of industries – automotive, aerospace, household appliances etc. The basic indicator characterizing cold drawing process is possibility to decrease weight of a product, while at the same time increasing its stiffness in comparison to other conventional manufacturing technologies such as casting, forging or machining. In this research authors presented results of a numerical study on the influence of parameters such as blankholder pressure, forming force, tooling shape and part shape design on the success in manufacturing a part of complicated shape designed as an element of a phase change material heat accumulator. The subject of wrinkling (first and second degree of buckling) was discussed, and the research presented the manufacturing process design which allowed manufacturing discussed drawpiece without defects and within dimensional tolerances. The paper analyzes the phenomenon of drawpiece folding during the forming process for various groups of materials. Experimental research was carried out on a prototype tool for stainless steel (X5CrNi18-10), aluminum alloy (AW-5754) and copper alloy (CW024A).http://www.astrj.com/Case-Study-on-the-Influence-of-Forming-Parameters-on-Complex-Shape-Part-Deformation,156464,0,2.htmldrawingformingflangingstampingwrinkling |
| spellingShingle | Paweł Bałon Bartłomiej Kiełbasa Łukasz Kowalski Robert Smusz Case Study on the Influence of Forming Parameters on Complex Shape Part Deformation Advances in Sciences and Technology drawing forming flanging stamping wrinkling |
| title | Case Study on the Influence of Forming Parameters on Complex Shape Part Deformation |
| title_full | Case Study on the Influence of Forming Parameters on Complex Shape Part Deformation |
| title_fullStr | Case Study on the Influence of Forming Parameters on Complex Shape Part Deformation |
| title_full_unstemmed | Case Study on the Influence of Forming Parameters on Complex Shape Part Deformation |
| title_short | Case Study on the Influence of Forming Parameters on Complex Shape Part Deformation |
| title_sort | case study on the influence of forming parameters on complex shape part deformation |
| topic | drawing forming flanging stamping wrinkling |
| url | http://www.astrj.com/Case-Study-on-the-Influence-of-Forming-Parameters-on-Complex-Shape-Part-Deformation,156464,0,2.html |
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