Modeling of residual stress evolution of 7050 aluminium alloy component during heat treatment and cold forming

A thermal mechanical coupling numerical model of 7050 aluminium alloy was established using the Hansel-Spittel constitutive model. The stress state of the samples during quenching and cold deformation was analyzed using the finite element simulation technology at first, which is in good accordance w...

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Main Authors: WANG Hao, XIAO Na-min, LI Hui-qu, WANG Xiao
Format: Article
Language:zho
Published: Journal of Materials Engineering 2021-08-01
Series:Cailiao gongcheng
Subjects:
Online Access:http://jme.biam.ac.cn/CN/10.11868/j.issn.1001-4381.2021.000242
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author WANG Hao
XIAO Na-min
LI Hui-qu
WANG Xiao
author_facet WANG Hao
XIAO Na-min
LI Hui-qu
WANG Xiao
author_sort WANG Hao
collection DOAJ
description A thermal mechanical coupling numerical model of 7050 aluminium alloy was established using the Hansel-Spittel constitutive model. The stress state of the samples during quenching and cold deformation was analyzed using the finite element simulation technology at first, which is in good accordance with the measured result by ultrasonic test. Then, residual stress evolution rule during heat treatment and cold deformation of an aluminium component with rib structure was studied and ultrasonic residual stress inspection and matching deformation verification were carried out on the structural component. The results show that residual stress after quenching is in the state of external compression and internal tension. The reduction degree of quenching induced residual stress by different cold deformation methods is obviously different. For cold compression, when deformation exceeds 2%, compression on the web obviously improves stress state of the whole web region while compression on the lib has relatively less improvement. For cold stretching, 3% deformation can effectively improve the stress uniformity for both web region and lib region. After cold stretching, the distortion during machining can be obviously improved.
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spelling doaj.art-aa4c6d191f9b48728601ff69921937e12023-01-02T15:24:08ZzhoJournal of Materials EngineeringCailiao gongcheng1001-43811001-43812021-08-01498728010.11868/j.issn.1001-4381.2021.00024220210807Modeling of residual stress evolution of 7050 aluminium alloy component during heat treatment and cold formingWANG Hao0XIAO Na-min1LI Hui-qu2WANG Xiao3AECC Beijing Institute of Aeronautical Materials, Beijing 100095, ChinaAECC Beijing Institute of Aeronautical Materials, Beijing 100095, ChinaAECC Beijing Institute of Aeronautical Materials, Beijing 100095, ChinaAECC Beijing Institute of Aeronautical Materials, Beijing 100095, ChinaA thermal mechanical coupling numerical model of 7050 aluminium alloy was established using the Hansel-Spittel constitutive model. The stress state of the samples during quenching and cold deformation was analyzed using the finite element simulation technology at first, which is in good accordance with the measured result by ultrasonic test. Then, residual stress evolution rule during heat treatment and cold deformation of an aluminium component with rib structure was studied and ultrasonic residual stress inspection and matching deformation verification were carried out on the structural component. The results show that residual stress after quenching is in the state of external compression and internal tension. The reduction degree of quenching induced residual stress by different cold deformation methods is obviously different. For cold compression, when deformation exceeds 2%, compression on the web obviously improves stress state of the whole web region while compression on the lib has relatively less improvement. For cold stretching, 3% deformation can effectively improve the stress uniformity for both web region and lib region. After cold stretching, the distortion during machining can be obviously improved.http://jme.biam.ac.cn/CN/10.11868/j.issn.1001-4381.2021.0002427050 aluminium alloyresidual stresscold deformationthermal mechanical coupling simulation
spellingShingle WANG Hao
XIAO Na-min
LI Hui-qu
WANG Xiao
Modeling of residual stress evolution of 7050 aluminium alloy component during heat treatment and cold forming
Cailiao gongcheng
7050 aluminium alloy
residual stress
cold deformation
thermal mechanical coupling simulation
title Modeling of residual stress evolution of 7050 aluminium alloy component during heat treatment and cold forming
title_full Modeling of residual stress evolution of 7050 aluminium alloy component during heat treatment and cold forming
title_fullStr Modeling of residual stress evolution of 7050 aluminium alloy component during heat treatment and cold forming
title_full_unstemmed Modeling of residual stress evolution of 7050 aluminium alloy component during heat treatment and cold forming
title_short Modeling of residual stress evolution of 7050 aluminium alloy component during heat treatment and cold forming
title_sort modeling of residual stress evolution of 7050 aluminium alloy component during heat treatment and cold forming
topic 7050 aluminium alloy
residual stress
cold deformation
thermal mechanical coupling simulation
url http://jme.biam.ac.cn/CN/10.11868/j.issn.1001-4381.2021.000242
work_keys_str_mv AT wanghao modelingofresidualstressevolutionof7050aluminiumalloycomponentduringheattreatmentandcoldforming
AT xiaonamin modelingofresidualstressevolutionof7050aluminiumalloycomponentduringheattreatmentandcoldforming
AT lihuiqu modelingofresidualstressevolutionof7050aluminiumalloycomponentduringheattreatmentandcoldforming
AT wangxiao modelingofresidualstressevolutionof7050aluminiumalloycomponentduringheattreatmentandcoldforming