Batch Simultaneous Saccharification and Fermentation of Primary Sludge at Very High Solid Concentrations for Bioethanol Production

A sustainable industrial future involves the exploitation of renewable resources to obtain a wide diversity of products and energy and the decrease of waste generation. Primary sludge (PS) from pulp and paper mills is a lignocellulosic residue mainly consisting of cellulose and hemicelluloses that c...

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Main Authors: Cátia V. T. Mendes, Jorge M. S. Rocha, M. Graça V. S. Carvalho
Format: Article
Language:English
Published: MDPI AG 2023-09-01
Series:Fermentation
Subjects:
Online Access:https://www.mdpi.com/2311-5637/9/10/888
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author Cátia V. T. Mendes
Jorge M. S. Rocha
M. Graça V. S. Carvalho
author_facet Cátia V. T. Mendes
Jorge M. S. Rocha
M. Graça V. S. Carvalho
author_sort Cátia V. T. Mendes
collection DOAJ
description A sustainable industrial future involves the exploitation of renewable resources to obtain a wide diversity of products and energy and the decrease of waste generation. Primary sludge (PS) from pulp and paper mills is a lignocellulosic residue mainly consisting of cellulose and hemicelluloses that can be converted to bioethanol. In the present work, bioethanol was produced from untreated PS by simultaneous saccharification and fermentation (SSF). Studies were carried out on initial solid concentration, yeast inoculum percentage, cellulolytic enzyme dosage, and co-application of two enzyme complexes (cellulolytic NS 22192 and xylanolytic Cellic<sup>®</sup> HTec2, Bagsværd, Denmark). Increasing solid content up to 22% improved ethanol concentration (59.1 g L<sup>−1</sup>), productivity (1.97 g L<sup>−1</sup> h<sup>−1</sup>), and yield (86.3%); however, at the maximum solid concentration (28%), both yield and productivity decreased. At the highest solid concentration, a decrease of 33% in the cellulolytic enzyme dosage was observed (compared to reference enzyme loadings). The co-application of the two enzyme complexes had a positive effect on PS conversion efficiency. When a preliminary scale-up strategy was implemented from 50 mL to 2.5 L at 22% solids concentration, similar results were obtained despite the initial mixing difficulties of the heterogeneous system.
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spelling doaj.art-aa620c5c642b4643aec03fc731c791112023-11-19T16:26:12ZengMDPI AGFermentation2311-56372023-09-0191088810.3390/fermentation9100888Batch Simultaneous Saccharification and Fermentation of Primary Sludge at Very High Solid Concentrations for Bioethanol ProductionCátia V. T. Mendes0Jorge M. S. Rocha1M. Graça V. S. Carvalho2CIEPQPF, Department of Chemical Engineering, University of Coimbra, R. Sílvio Lima, Pólo II, 3030-790 Coimbra, PortugalCIEPQPF, Department of Chemical Engineering, University of Coimbra, R. Sílvio Lima, Pólo II, 3030-790 Coimbra, PortugalCIEPQPF, Department of Chemical Engineering, University of Coimbra, R. Sílvio Lima, Pólo II, 3030-790 Coimbra, PortugalA sustainable industrial future involves the exploitation of renewable resources to obtain a wide diversity of products and energy and the decrease of waste generation. Primary sludge (PS) from pulp and paper mills is a lignocellulosic residue mainly consisting of cellulose and hemicelluloses that can be converted to bioethanol. In the present work, bioethanol was produced from untreated PS by simultaneous saccharification and fermentation (SSF). Studies were carried out on initial solid concentration, yeast inoculum percentage, cellulolytic enzyme dosage, and co-application of two enzyme complexes (cellulolytic NS 22192 and xylanolytic Cellic<sup>®</sup> HTec2, Bagsværd, Denmark). Increasing solid content up to 22% improved ethanol concentration (59.1 g L<sup>−1</sup>), productivity (1.97 g L<sup>−1</sup> h<sup>−1</sup>), and yield (86.3%); however, at the maximum solid concentration (28%), both yield and productivity decreased. At the highest solid concentration, a decrease of 33% in the cellulolytic enzyme dosage was observed (compared to reference enzyme loadings). The co-application of the two enzyme complexes had a positive effect on PS conversion efficiency. When a preliminary scale-up strategy was implemented from 50 mL to 2.5 L at 22% solids concentration, similar results were obtained despite the initial mixing difficulties of the heterogeneous system.https://www.mdpi.com/2311-5637/9/10/888batchbioethanollignocellulosic residuesimultaneous saccharification fermentation
spellingShingle Cátia V. T. Mendes
Jorge M. S. Rocha
M. Graça V. S. Carvalho
Batch Simultaneous Saccharification and Fermentation of Primary Sludge at Very High Solid Concentrations for Bioethanol Production
Fermentation
batch
bioethanol
lignocellulosic residue
simultaneous saccharification fermentation
title Batch Simultaneous Saccharification and Fermentation of Primary Sludge at Very High Solid Concentrations for Bioethanol Production
title_full Batch Simultaneous Saccharification and Fermentation of Primary Sludge at Very High Solid Concentrations for Bioethanol Production
title_fullStr Batch Simultaneous Saccharification and Fermentation of Primary Sludge at Very High Solid Concentrations for Bioethanol Production
title_full_unstemmed Batch Simultaneous Saccharification and Fermentation of Primary Sludge at Very High Solid Concentrations for Bioethanol Production
title_short Batch Simultaneous Saccharification and Fermentation of Primary Sludge at Very High Solid Concentrations for Bioethanol Production
title_sort batch simultaneous saccharification and fermentation of primary sludge at very high solid concentrations for bioethanol production
topic batch
bioethanol
lignocellulosic residue
simultaneous saccharification fermentation
url https://www.mdpi.com/2311-5637/9/10/888
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