Development of HILS system for the electric motor using coupling analysis with rigid body system and hydraulic system

A new concept of HILS(Hardware-In-the-Loop Simulation) system for an electric motor using the real-time coupling analysis with rigid body system and hydraulic system is presented in this paper. From the fuel consumption improvement point of view, the electric drive system is applied to the construct...

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Main Authors: Kei MORITA, Etsujiro IMANISHI
Format: Article
Language:Japanese
Published: The Japan Society of Mechanical Engineers 2017-01-01
Series:Nihon Kikai Gakkai ronbunshu
Subjects:
Online Access:https://www.jstage.jst.go.jp/article/transjsme/83/845/83_16-00234/_pdf/-char/en
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author Kei MORITA
Etsujiro IMANISHI
author_facet Kei MORITA
Etsujiro IMANISHI
author_sort Kei MORITA
collection DOAJ
description A new concept of HILS(Hardware-In-the-Loop Simulation) system for an electric motor using the real-time coupling analysis with rigid body system and hydraulic system is presented in this paper. From the fuel consumption improvement point of view, the electric drive system is applied to the construction machinery for improving fuel efficiency and reducing pollution emissions. In the development of the electric drive system, it is important to evaluate the dynamic characteristics of the electric motor and control system, then HILS provides an approach for efficient development. This HILS system can act the actual load on the motor by calculating the coupling system equations of motion with the rigid body system and the hydraulic system in real-time. The real-time simulation was conducted by newly developed simulation model that the rigid bodies were actuated by the linear hydraulic actuator. A test rig was developed following this concept, in which the load computed by real-time simulation of the actual digging operation on the hydraulic excavator was exerted to the electric motor. The test results with developed testing system were compared with the simulation results using the simulation model with the electric motor. It is demonstrated that the HILS system of the electric motor can realize the actual digging operation of the hydraulic excavator.
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spelling doaj.art-aa7ac7ab63aa4afb8b59c39aed60fbe52022-12-22T03:41:31ZjpnThe Japan Society of Mechanical EngineersNihon Kikai Gakkai ronbunshu2187-97612017-01-018384516-0023416-0023410.1299/transjsme.16-00234transjsmeDevelopment of HILS system for the electric motor using coupling analysis with rigid body system and hydraulic systemKei MORITA0Etsujiro IMANISHI1Kobe Steel, LTD., Mechanical Engineering Research LaboratoryKobe Steel, LTD., Mechanical Engineering Research LaboratoryA new concept of HILS(Hardware-In-the-Loop Simulation) system for an electric motor using the real-time coupling analysis with rigid body system and hydraulic system is presented in this paper. From the fuel consumption improvement point of view, the electric drive system is applied to the construction machinery for improving fuel efficiency and reducing pollution emissions. In the development of the electric drive system, it is important to evaluate the dynamic characteristics of the electric motor and control system, then HILS provides an approach for efficient development. This HILS system can act the actual load on the motor by calculating the coupling system equations of motion with the rigid body system and the hydraulic system in real-time. The real-time simulation was conducted by newly developed simulation model that the rigid bodies were actuated by the linear hydraulic actuator. A test rig was developed following this concept, in which the load computed by real-time simulation of the actual digging operation on the hydraulic excavator was exerted to the electric motor. The test results with developed testing system were compared with the simulation results using the simulation model with the electric motor. It is demonstrated that the HILS system of the electric motor can realize the actual digging operation of the hydraulic excavator.https://www.jstage.jst.go.jp/article/transjsme/83/845/83_16-00234/_pdf/-char/enmultibody dynamicshydraulic actuatorrigid bodyhardware-in-the-loop simulationconstruction machinery
spellingShingle Kei MORITA
Etsujiro IMANISHI
Development of HILS system for the electric motor using coupling analysis with rigid body system and hydraulic system
Nihon Kikai Gakkai ronbunshu
multibody dynamics
hydraulic actuator
rigid body
hardware-in-the-loop simulation
construction machinery
title Development of HILS system for the electric motor using coupling analysis with rigid body system and hydraulic system
title_full Development of HILS system for the electric motor using coupling analysis with rigid body system and hydraulic system
title_fullStr Development of HILS system for the electric motor using coupling analysis with rigid body system and hydraulic system
title_full_unstemmed Development of HILS system for the electric motor using coupling analysis with rigid body system and hydraulic system
title_short Development of HILS system for the electric motor using coupling analysis with rigid body system and hydraulic system
title_sort development of hils system for the electric motor using coupling analysis with rigid body system and hydraulic system
topic multibody dynamics
hydraulic actuator
rigid body
hardware-in-the-loop simulation
construction machinery
url https://www.jstage.jst.go.jp/article/transjsme/83/845/83_16-00234/_pdf/-char/en
work_keys_str_mv AT keimorita developmentofhilssystemfortheelectricmotorusingcouplinganalysiswithrigidbodysystemandhydraulicsystem
AT etsujiroimanishi developmentofhilssystemfortheelectricmotorusingcouplinganalysiswithrigidbodysystemandhydraulicsystem