Studying Flotation of Gold Microdispersions with Carrier Minerals and Pulp Aeration with a Steam–Air Mixture

This work is aimed at obtaining new knowledge in the field of interactions of polydisperse hydrophobic surfaces in order to increase the extraction of mineral microdispersions via flotation. The effect of high velocity and the probability of aggregating fine particles with large ones are used to inc...

Full description

Bibliographic Details
Main Authors: Sergei Ivanovich Evdokimov, Nikolay S. Golikov, Alexey F. Pryalukhin, Viktor V. Kondratiev, Anatolii Mishedchenko, Alexandra Vl. Kuzina, Natalia Nikolaevna Bryukhanova, Antonina I. Karlina
Format: Article
Language:English
Published: MDPI AG 2024-01-01
Series:Minerals
Subjects:
Online Access:https://www.mdpi.com/2075-163X/14/1/108
_version_ 1797342882198192128
author Sergei Ivanovich Evdokimov
Nikolay S. Golikov
Alexey F. Pryalukhin
Viktor V. Kondratiev
Anatolii Mishedchenko
Alexandra Vl. Kuzina
Natalia Nikolaevna Bryukhanova
Antonina I. Karlina
author_facet Sergei Ivanovich Evdokimov
Nikolay S. Golikov
Alexey F. Pryalukhin
Viktor V. Kondratiev
Anatolii Mishedchenko
Alexandra Vl. Kuzina
Natalia Nikolaevna Bryukhanova
Antonina I. Karlina
author_sort Sergei Ivanovich Evdokimov
collection DOAJ
description This work is aimed at obtaining new knowledge in the field of interactions of polydisperse hydrophobic surfaces in order to increase the extraction of mineral microdispersions via flotation. The effect of high velocity and the probability of aggregating fine particles with large ones are used to increase the extraction of finely dispersed gold in this work. Large particles act as carrier minerals, which are intentionally introduced into a pulp. The novelty of this work lies in the fact that a rougher concentrate is used as the carrier mineral. For this purpose, it is isolated from three parallel pulp streams by mixing the rougher concentrate, isolated from the first stream of raw materials, with an initial feed of the second stream; accordingly, the rougher concentrate of the second stream is mixed with the initial feed of the third stream, and the finished rougher concentrate is obtained. In this mode of extracting the rougher concentrate, the content of the extracted metal increases from stream to stream, which contributes to the growth in its content in the end product. Moreover, in order to supplement forces involved in the separation of minerals with surface forces of structural origin in the third flotation stream, the pulp is aerated for a short time (about 15%–25% of the total) with air bubbles filled with a heat carrier, i.e., hot water vapor. Within this accepted flotation method, the influence that the surface currents occurring in the wetting film have on its thinning and breakthrough kinetics is proposed to be in the form of a correction to a length of a liquid slip in the hydrophobic gap. The value of the correction is expressed as a fraction of the limiting thickness of the wetting film, determined by the condition of its thickness invariability when the streams are equal in an interphase gap: outflowing (due to an action of the downforce) and inflowing (Marangoni flows and a thermo-osmotic stream). Gold flotation experiments are performed on samples of gold-bearing ore obtained from two deposits with conditions that simulate a continuous process. Technological advantages of this developed scheme and a flotation mode of gold microdispersions are shown in comparison with the basic technology. The purpose of this work is to conduct comparative tests on the basic and developed technologies using samples of gold-bearing ore obtained from the Natalka and Olimpiada deposits. Through the use of the developed technology, an increase in gold extraction of 7.99% and in concentrate quality (from 5.09 to 100.3 g/t) is achieved when the yield of the concentrate decreases from 1.86 to 1.30%, which reduces the costs associated with its expensive metallurgical processing.
first_indexed 2024-03-08T10:39:36Z
format Article
id doaj.art-aaeb86b2a2204db38aee68ca8443c3ee
institution Directory Open Access Journal
issn 2075-163X
language English
last_indexed 2024-03-08T10:39:36Z
publishDate 2024-01-01
publisher MDPI AG
record_format Article
series Minerals
spelling doaj.art-aaeb86b2a2204db38aee68ca8443c3ee2024-01-26T17:53:03ZengMDPI AGMinerals2075-163X2024-01-0114110810.3390/min14010108Studying Flotation of Gold Microdispersions with Carrier Minerals and Pulp Aeration with a Steam–Air MixtureSergei Ivanovich Evdokimov0Nikolay S. Golikov1Alexey F. Pryalukhin2Viktor V. Kondratiev3Anatolii Mishedchenko4Alexandra Vl. Kuzina5Natalia Nikolaevna Bryukhanova6Antonina I. Karlina7Department of Mineral Processing, North Caucasian Institute of Mining and Metallurgy, State Technological University, 362021 Vladikavkaz, RussiaDepartment of Mechanical Engineering, Saint-Petersburg Mining University, 199106 St. Petersburg, RussiaDepartment of Mechanical Engineering, Saint-Petersburg Mining University, 199106 St. Petersburg, RussiaLaboratory of Geochemistry of Ore Formation and Geochemical Methods of Prospecting, A. P. Vinogradov Institute of Geochemistry of the Siberian Branch of the Russian Academy of Sciences, 664033 Irkutsk, RussiaFaculty of Urban Studies and Urban Economy, Moscow Polytechnic University, 107023 Moscow, RussiaDepartment of Technique and Technology of Mining and Oil and Gas Production, Moscow Polytechnic University, 107023 Moscow, RussiaLaboratory of Geochemistry of Ore Formation and Geochemical Methods of Prospecting, A. P. Vinogradov Institute of Geochemistry of the Siberian Branch of the Russian Academy of Sciences, 664033 Irkutsk, RussiaStroytest Research and Testing Center, Moscow State University of Civil Engineering, 129337 Moscow, RussiaThis work is aimed at obtaining new knowledge in the field of interactions of polydisperse hydrophobic surfaces in order to increase the extraction of mineral microdispersions via flotation. The effect of high velocity and the probability of aggregating fine particles with large ones are used to increase the extraction of finely dispersed gold in this work. Large particles act as carrier minerals, which are intentionally introduced into a pulp. The novelty of this work lies in the fact that a rougher concentrate is used as the carrier mineral. For this purpose, it is isolated from three parallel pulp streams by mixing the rougher concentrate, isolated from the first stream of raw materials, with an initial feed of the second stream; accordingly, the rougher concentrate of the second stream is mixed with the initial feed of the third stream, and the finished rougher concentrate is obtained. In this mode of extracting the rougher concentrate, the content of the extracted metal increases from stream to stream, which contributes to the growth in its content in the end product. Moreover, in order to supplement forces involved in the separation of minerals with surface forces of structural origin in the third flotation stream, the pulp is aerated for a short time (about 15%–25% of the total) with air bubbles filled with a heat carrier, i.e., hot water vapor. Within this accepted flotation method, the influence that the surface currents occurring in the wetting film have on its thinning and breakthrough kinetics is proposed to be in the form of a correction to a length of a liquid slip in the hydrophobic gap. The value of the correction is expressed as a fraction of the limiting thickness of the wetting film, determined by the condition of its thickness invariability when the streams are equal in an interphase gap: outflowing (due to an action of the downforce) and inflowing (Marangoni flows and a thermo-osmotic stream). Gold flotation experiments are performed on samples of gold-bearing ore obtained from two deposits with conditions that simulate a continuous process. Technological advantages of this developed scheme and a flotation mode of gold microdispersions are shown in comparison with the basic technology. The purpose of this work is to conduct comparative tests on the basic and developed technologies using samples of gold-bearing ore obtained from the Natalka and Olimpiada deposits. Through the use of the developed technology, an increase in gold extraction of 7.99% and in concentrate quality (from 5.09 to 100.3 g/t) is achieved when the yield of the concentrate decreases from 1.86 to 1.30%, which reduces the costs associated with its expensive metallurgical processing.https://www.mdpi.com/2075-163X/14/1/108gold microdispersionsflotationcarrier mineralswetting filmstabilityslip
spellingShingle Sergei Ivanovich Evdokimov
Nikolay S. Golikov
Alexey F. Pryalukhin
Viktor V. Kondratiev
Anatolii Mishedchenko
Alexandra Vl. Kuzina
Natalia Nikolaevna Bryukhanova
Antonina I. Karlina
Studying Flotation of Gold Microdispersions with Carrier Minerals and Pulp Aeration with a Steam–Air Mixture
Minerals
gold microdispersions
flotation
carrier minerals
wetting film
stability
slip
title Studying Flotation of Gold Microdispersions with Carrier Minerals and Pulp Aeration with a Steam–Air Mixture
title_full Studying Flotation of Gold Microdispersions with Carrier Minerals and Pulp Aeration with a Steam–Air Mixture
title_fullStr Studying Flotation of Gold Microdispersions with Carrier Minerals and Pulp Aeration with a Steam–Air Mixture
title_full_unstemmed Studying Flotation of Gold Microdispersions with Carrier Minerals and Pulp Aeration with a Steam–Air Mixture
title_short Studying Flotation of Gold Microdispersions with Carrier Minerals and Pulp Aeration with a Steam–Air Mixture
title_sort studying flotation of gold microdispersions with carrier minerals and pulp aeration with a steam air mixture
topic gold microdispersions
flotation
carrier minerals
wetting film
stability
slip
url https://www.mdpi.com/2075-163X/14/1/108
work_keys_str_mv AT sergeiivanovichevdokimov studyingflotationofgoldmicrodispersionswithcarriermineralsandpulpaerationwithasteamairmixture
AT nikolaysgolikov studyingflotationofgoldmicrodispersionswithcarriermineralsandpulpaerationwithasteamairmixture
AT alexeyfpryalukhin studyingflotationofgoldmicrodispersionswithcarriermineralsandpulpaerationwithasteamairmixture
AT viktorvkondratiev studyingflotationofgoldmicrodispersionswithcarriermineralsandpulpaerationwithasteamairmixture
AT anatoliimishedchenko studyingflotationofgoldmicrodispersionswithcarriermineralsandpulpaerationwithasteamairmixture
AT alexandravlkuzina studyingflotationofgoldmicrodispersionswithcarriermineralsandpulpaerationwithasteamairmixture
AT natalianikolaevnabryukhanova studyingflotationofgoldmicrodispersionswithcarriermineralsandpulpaerationwithasteamairmixture
AT antoninaikarlina studyingflotationofgoldmicrodispersionswithcarriermineralsandpulpaerationwithasteamairmixture