Review on Frontal Polymerization Behavior for Thermosetting Resins: Materials, Modeling and Application

The traditional curing methods for thermosetting resins are energy-inefficient and environmentally unfriendly. Frontal polymerization (FP) is a self-sustaining process relying on the exothermic heat of polymerization. During FP, the external energy input (such as UV light input or heating) is only r...

Full description

Bibliographic Details
Main Authors: Tingting Luo, Yating Ma, Xiaoyu Cui
Format: Article
Language:English
Published: MDPI AG 2024-01-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/16/2/185
_version_ 1797342744018944000
author Tingting Luo
Yating Ma
Xiaoyu Cui
author_facet Tingting Luo
Yating Ma
Xiaoyu Cui
author_sort Tingting Luo
collection DOAJ
description The traditional curing methods for thermosetting resins are energy-inefficient and environmentally unfriendly. Frontal polymerization (FP) is a self-sustaining process relying on the exothermic heat of polymerization. During FP, the external energy input (such as UV light input or heating) is only required at the initial stage to trigger a localized reaction front. FP is regarded as the rapid and energy-efficient manufacturing of polymers. The precise control of FP is essential for several manufacturing technologies, such as 3D printing, depending on the materials and the coupling of thermal transfer and polymerization. In this review, recent progress on the materials, modeling, and application of FP for thermosetting resins are presented. First, the effects of resin formulations and mixed fillers on FP behavior are discussed. Then, the basic mathematical model and reaction-thermal transfer model of FP are introduced. After that, recent developments in FP-based manufacturing applications are introduced in detail. Finally, this review outlines a roadmap for future research in this field.
first_indexed 2024-03-08T10:37:43Z
format Article
id doaj.art-ab3d9cc9500c454a9c9bcf889fc34459
institution Directory Open Access Journal
issn 2073-4360
language English
last_indexed 2024-03-08T10:37:43Z
publishDate 2024-01-01
publisher MDPI AG
record_format Article
series Polymers
spelling doaj.art-ab3d9cc9500c454a9c9bcf889fc344592024-01-26T18:12:53ZengMDPI AGPolymers2073-43602024-01-0116218510.3390/polym16020185Review on Frontal Polymerization Behavior for Thermosetting Resins: Materials, Modeling and ApplicationTingting Luo0Yating Ma1Xiaoyu Cui2School of Aerospace Engineering and Applied Mechanics, Tongji University, Shanghai 200092, ChinaSchool of Aerospace Engineering and Applied Mechanics, Tongji University, Shanghai 200092, ChinaSchool of Aerospace Engineering and Applied Mechanics, Tongji University, Shanghai 200092, ChinaThe traditional curing methods for thermosetting resins are energy-inefficient and environmentally unfriendly. Frontal polymerization (FP) is a self-sustaining process relying on the exothermic heat of polymerization. During FP, the external energy input (such as UV light input or heating) is only required at the initial stage to trigger a localized reaction front. FP is regarded as the rapid and energy-efficient manufacturing of polymers. The precise control of FP is essential for several manufacturing technologies, such as 3D printing, depending on the materials and the coupling of thermal transfer and polymerization. In this review, recent progress on the materials, modeling, and application of FP for thermosetting resins are presented. First, the effects of resin formulations and mixed fillers on FP behavior are discussed. Then, the basic mathematical model and reaction-thermal transfer model of FP are introduced. After that, recent developments in FP-based manufacturing applications are introduced in detail. Finally, this review outlines a roadmap for future research in this field.https://www.mdpi.com/2073-4360/16/2/185frontal polymerizationthermosetting polymerresin formulationthermal transfer3D printing
spellingShingle Tingting Luo
Yating Ma
Xiaoyu Cui
Review on Frontal Polymerization Behavior for Thermosetting Resins: Materials, Modeling and Application
Polymers
frontal polymerization
thermosetting polymer
resin formulation
thermal transfer
3D printing
title Review on Frontal Polymerization Behavior for Thermosetting Resins: Materials, Modeling and Application
title_full Review on Frontal Polymerization Behavior for Thermosetting Resins: Materials, Modeling and Application
title_fullStr Review on Frontal Polymerization Behavior for Thermosetting Resins: Materials, Modeling and Application
title_full_unstemmed Review on Frontal Polymerization Behavior for Thermosetting Resins: Materials, Modeling and Application
title_short Review on Frontal Polymerization Behavior for Thermosetting Resins: Materials, Modeling and Application
title_sort review on frontal polymerization behavior for thermosetting resins materials modeling and application
topic frontal polymerization
thermosetting polymer
resin formulation
thermal transfer
3D printing
url https://www.mdpi.com/2073-4360/16/2/185
work_keys_str_mv AT tingtingluo reviewonfrontalpolymerizationbehaviorforthermosettingresinsmaterialsmodelingandapplication
AT yatingma reviewonfrontalpolymerizationbehaviorforthermosettingresinsmaterialsmodelingandapplication
AT xiaoyucui reviewonfrontalpolymerizationbehaviorforthermosettingresinsmaterialsmodelingandapplication