Investigation on microstructures, mechanical properties, and corrosion behavior of novel biodegradable Zn-xCu-xTi alloys after hot rolling fabricated by self-developed newly gradient continuous casting

The poor mechanical properties exhibited by pure Zn effectively prohibit its utilization as a viable material for biodegradable implants. Hence, the primary area of interest has been directed towards alloy design and process strategies of biodegradable Zn alloys. To this end, novel biodegradable Zn-...

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Main Authors: Shang Dai, Luhai Liao, Yun Feng, Weili Yao, Yuxiang Cai, Jamieson Brechtl, Mohamed A. Afifi, Muhammad Abubaker Khan, Ren Zhiying, Jingyuan Li
Format: Article
Language:English
Published: Elsevier 2024-05-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S223878542400632X
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author Shang Dai
Luhai Liao
Yun Feng
Weili Yao
Yuxiang Cai
Jamieson Brechtl
Mohamed A. Afifi
Muhammad Abubaker Khan
Ren Zhiying
Jingyuan Li
author_facet Shang Dai
Luhai Liao
Yun Feng
Weili Yao
Yuxiang Cai
Jamieson Brechtl
Mohamed A. Afifi
Muhammad Abubaker Khan
Ren Zhiying
Jingyuan Li
author_sort Shang Dai
collection DOAJ
description The poor mechanical properties exhibited by pure Zn effectively prohibit its utilization as a viable material for biodegradable implants. Hence, the primary area of interest has been directed towards alloy design and process strategies of biodegradable Zn alloys. To this end, novel biodegradable Zn-xCu-xTi (Cu: x = 0.001–2.72 and Ti: x = 0.03–1.21) alloys were designed and fabricated using a gradient continuous casting method followed by homogenization and rolling. The fabricated samples were then investigated in terms of their microstructures, mechanical properties, and corrosion behavior. The results showed that the as-cast Zn-0.001Cu-0.037Ti and Zn-1.50Cu-1.06Ti alloys possess better mechanical properties and corrosion resistance. The yield strength, elongation, and highest charge transfer resistance (Rct) of Zn-0.001Cu-0.037Ti were 137 MPa, 60 %, and 2227.9 Ω, respectively. On the other hand, the Zn-1.50Cu-1.06Ti alloy exhibited 250 MPa yield strength, 12.7.% elongation, and 11113.0 Ω Rct, respectively. Higher Cu and Ti content also led to larger second phases. However, as-hot rolled Zn-1.50Cu-1.06Ti alloy displayed better mechanical properties as compared to the Zn-0.001Cu-0.037Ti alloy due to a very fine nanocrystalline structure. Furthermore, the hot-rolled Zn-xCu-xTi alloys demonstrated superior corrosion resistance compared to their as-cast counterparts, as evidenced by the analysis of the potentiodynamic polarization and electrochemical impedance spectroscopy data. This improved corrosion resistance is attributed to the refined grain size, fractured second phases which reduce both the anode and cathode areas, and the formation of protective oxide layers. Lastly, the corrosion products primarily consisted of carbon, phosphorus, calcium, and oxygen, suggesting the presence of Zn(OH)2, carbonates, and phosphates.
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spelling doaj.art-ab50f1000b5e46acb77770dfbd8e547f2024-03-29T05:50:22ZengElsevierJournal of Materials Research and Technology2238-78542024-05-013014261435Investigation on microstructures, mechanical properties, and corrosion behavior of novel biodegradable Zn-xCu-xTi alloys after hot rolling fabricated by self-developed newly gradient continuous castingShang Dai0Luhai Liao1Yun Feng2Weili Yao3Yuxiang Cai4Jamieson Brechtl5Mohamed A. Afifi6Muhammad Abubaker Khan7Ren Zhiying8Jingyuan Li9Beijing Advanced Innovation Center for Materials Genome Engineering, School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing, 100083, ChinaSchool of Materials Science and Engineering, Hubei University of Automotive Technology, Shiyan, 442002, ChinaBeijing Advanced Innovation Center for Materials Genome Engineering, School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing, 100083, ChinaBeijing Advanced Innovation Center for Materials Genome Engineering, School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing, 100083, ChinaBeijing Advanced Innovation Center for Materials Genome Engineering, School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing, 100083, ChinaBuildings and Transportation Science Division, Oak Ridge National Laboratory, Oak Ridge, TN 37830, United StatesMechanical Engineering Program, School of Engineering and Applied Sciences, Nile University, Giza, 12677, Egypt; Smart Engineering Systems Research Centre (SESC), Nile University, Giza, 12677, EgyptBeijing Advanced Innovation Center for Materials Genome Engineering, School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing, 100083, ChinaSchool of Mechanical Engineering and Automation, Institute of Metal Rubber & Vibration Noise, Fuzhou University, Fuzhou, 350116, ChinaBeijing Advanced Innovation Center for Materials Genome Engineering, School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing, 100083, China; Corresponding author.The poor mechanical properties exhibited by pure Zn effectively prohibit its utilization as a viable material for biodegradable implants. Hence, the primary area of interest has been directed towards alloy design and process strategies of biodegradable Zn alloys. To this end, novel biodegradable Zn-xCu-xTi (Cu: x = 0.001–2.72 and Ti: x = 0.03–1.21) alloys were designed and fabricated using a gradient continuous casting method followed by homogenization and rolling. The fabricated samples were then investigated in terms of their microstructures, mechanical properties, and corrosion behavior. The results showed that the as-cast Zn-0.001Cu-0.037Ti and Zn-1.50Cu-1.06Ti alloys possess better mechanical properties and corrosion resistance. The yield strength, elongation, and highest charge transfer resistance (Rct) of Zn-0.001Cu-0.037Ti were 137 MPa, 60 %, and 2227.9 Ω, respectively. On the other hand, the Zn-1.50Cu-1.06Ti alloy exhibited 250 MPa yield strength, 12.7.% elongation, and 11113.0 Ω Rct, respectively. Higher Cu and Ti content also led to larger second phases. However, as-hot rolled Zn-1.50Cu-1.06Ti alloy displayed better mechanical properties as compared to the Zn-0.001Cu-0.037Ti alloy due to a very fine nanocrystalline structure. Furthermore, the hot-rolled Zn-xCu-xTi alloys demonstrated superior corrosion resistance compared to their as-cast counterparts, as evidenced by the analysis of the potentiodynamic polarization and electrochemical impedance spectroscopy data. This improved corrosion resistance is attributed to the refined grain size, fractured second phases which reduce both the anode and cathode areas, and the formation of protective oxide layers. Lastly, the corrosion products primarily consisted of carbon, phosphorus, calcium, and oxygen, suggesting the presence of Zn(OH)2, carbonates, and phosphates.http://www.sciencedirect.com/science/article/pii/S223878542400632XZn-Cu-Ti alloyHot rollingGradient continuous castingMechanical propertiesCorrosion resistance
spellingShingle Shang Dai
Luhai Liao
Yun Feng
Weili Yao
Yuxiang Cai
Jamieson Brechtl
Mohamed A. Afifi
Muhammad Abubaker Khan
Ren Zhiying
Jingyuan Li
Investigation on microstructures, mechanical properties, and corrosion behavior of novel biodegradable Zn-xCu-xTi alloys after hot rolling fabricated by self-developed newly gradient continuous casting
Journal of Materials Research and Technology
Zn-Cu-Ti alloy
Hot rolling
Gradient continuous casting
Mechanical properties
Corrosion resistance
title Investigation on microstructures, mechanical properties, and corrosion behavior of novel biodegradable Zn-xCu-xTi alloys after hot rolling fabricated by self-developed newly gradient continuous casting
title_full Investigation on microstructures, mechanical properties, and corrosion behavior of novel biodegradable Zn-xCu-xTi alloys after hot rolling fabricated by self-developed newly gradient continuous casting
title_fullStr Investigation on microstructures, mechanical properties, and corrosion behavior of novel biodegradable Zn-xCu-xTi alloys after hot rolling fabricated by self-developed newly gradient continuous casting
title_full_unstemmed Investigation on microstructures, mechanical properties, and corrosion behavior of novel biodegradable Zn-xCu-xTi alloys after hot rolling fabricated by self-developed newly gradient continuous casting
title_short Investigation on microstructures, mechanical properties, and corrosion behavior of novel biodegradable Zn-xCu-xTi alloys after hot rolling fabricated by self-developed newly gradient continuous casting
title_sort investigation on microstructures mechanical properties and corrosion behavior of novel biodegradable zn xcu xti alloys after hot rolling fabricated by self developed newly gradient continuous casting
topic Zn-Cu-Ti alloy
Hot rolling
Gradient continuous casting
Mechanical properties
Corrosion resistance
url http://www.sciencedirect.com/science/article/pii/S223878542400632X
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