Enhanced foaming ability of thermoplastic polyurethane by crystallization during mold-opening foam injection molding with supercritical N2 as blowing agents

This study provides an insight into the foaming of thermoplastic polyurethane (TPU), which was improved by the crystallization of hard segment domains. This study investigated the effects of packing time in the mold-opening foam injection molding (MOFIM) technology on the crystallization behavior of...

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Main Authors: Sai Wang, Haoyang Feng, Jianming Hong, Guilong Wang
Format: Article
Language:English
Published: Elsevier 2023-01-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785422020063
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author Sai Wang
Haoyang Feng
Jianming Hong
Guilong Wang
author_facet Sai Wang
Haoyang Feng
Jianming Hong
Guilong Wang
author_sort Sai Wang
collection DOAJ
description This study provides an insight into the foaming of thermoplastic polyurethane (TPU), which was improved by the crystallization of hard segment domains. This study investigated the effects of packing time in the mold-opening foam injection molding (MOFIM) technology on the crystallization behavior of hard segments in TPU and the cell morphology of TPU foams. It was observed that the prolongation of the packing time, corresponding to a longer crystallization time before foaming, induced an increased crystallinity in the injection-molded TPU solids and foams due to the crystals becoming more close-packed. The enhancement of the foamability of TPU was attributed not only to the increased crystallinity of hard segments, but also to the broader distribution of crystals at the same crystallinity. Furthermore, TPU foams with greater hardness have smaller cell size, higher cell density, and narrower distribution in cell size owing to their higher viscosity and storage modulus than those with lower hardness prepared under the same conditions.
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spelling doaj.art-aba7ea2346c645fbaf7d8a98d6c783232023-01-26T04:46:31ZengElsevierJournal of Materials Research and Technology2238-78542023-01-012224892501Enhanced foaming ability of thermoplastic polyurethane by crystallization during mold-opening foam injection molding with supercritical N2 as blowing agentsSai Wang0Haoyang Feng1Jianming Hong2Guilong Wang3School of Mechatronic Engineering, Shenzhen Polytechnic, Shenzhen, Guangdong 518055, China; Corresponding author.School of Mechatronic Engineering, Shenzhen Polytechnic, Shenzhen, Guangdong 518055, ChinaSchool of Mechatronic Engineering, Shenzhen Polytechnic, Shenzhen, Guangdong 518055, ChinaKey Laboratory for Liquid-Solid Structural Evolution and Processing of Materials (Ministry of Education), Shandong University, Jinan, Shandong 250061, China; Corresponding author.This study provides an insight into the foaming of thermoplastic polyurethane (TPU), which was improved by the crystallization of hard segment domains. This study investigated the effects of packing time in the mold-opening foam injection molding (MOFIM) technology on the crystallization behavior of hard segments in TPU and the cell morphology of TPU foams. It was observed that the prolongation of the packing time, corresponding to a longer crystallization time before foaming, induced an increased crystallinity in the injection-molded TPU solids and foams due to the crystals becoming more close-packed. The enhancement of the foamability of TPU was attributed not only to the increased crystallinity of hard segments, but also to the broader distribution of crystals at the same crystallinity. Furthermore, TPU foams with greater hardness have smaller cell size, higher cell density, and narrower distribution in cell size owing to their higher viscosity and storage modulus than those with lower hardness prepared under the same conditions.http://www.sciencedirect.com/science/article/pii/S2238785422020063TPU foamMold-opening foam injection moldingCrystallization effectSupercritical nitrogen
spellingShingle Sai Wang
Haoyang Feng
Jianming Hong
Guilong Wang
Enhanced foaming ability of thermoplastic polyurethane by crystallization during mold-opening foam injection molding with supercritical N2 as blowing agents
Journal of Materials Research and Technology
TPU foam
Mold-opening foam injection molding
Crystallization effect
Supercritical nitrogen
title Enhanced foaming ability of thermoplastic polyurethane by crystallization during mold-opening foam injection molding with supercritical N2 as blowing agents
title_full Enhanced foaming ability of thermoplastic polyurethane by crystallization during mold-opening foam injection molding with supercritical N2 as blowing agents
title_fullStr Enhanced foaming ability of thermoplastic polyurethane by crystallization during mold-opening foam injection molding with supercritical N2 as blowing agents
title_full_unstemmed Enhanced foaming ability of thermoplastic polyurethane by crystallization during mold-opening foam injection molding with supercritical N2 as blowing agents
title_short Enhanced foaming ability of thermoplastic polyurethane by crystallization during mold-opening foam injection molding with supercritical N2 as blowing agents
title_sort enhanced foaming ability of thermoplastic polyurethane by crystallization during mold opening foam injection molding with supercritical n2 as blowing agents
topic TPU foam
Mold-opening foam injection molding
Crystallization effect
Supercritical nitrogen
url http://www.sciencedirect.com/science/article/pii/S2238785422020063
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AT haoyangfeng enhancedfoamingabilityofthermoplasticpolyurethanebycrystallizationduringmoldopeningfoaminjectionmoldingwithsupercriticaln2asblowingagents
AT jianminghong enhancedfoamingabilityofthermoplasticpolyurethanebycrystallizationduringmoldopeningfoaminjectionmoldingwithsupercriticaln2asblowingagents
AT guilongwang enhancedfoamingabilityofthermoplasticpolyurethanebycrystallizationduringmoldopeningfoaminjectionmoldingwithsupercriticaln2asblowingagents