Recent advances in ultrasonic assisted turning: A step towards sustainability

In order to meet the stringent environmental obligations, the research in the recent past has been focused on adopting sustainable techniques in industrial sector. Ultrasonic assisted turning (UAT) process has been developed in this regard to machine difficult to cut materials like alloys of nickel,...

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Main Authors: Varun Sharma, Pulak M. Pandey
Format: Article
Language:English
Published: Taylor & Francis Group 2016-12-01
Series:Cogent Engineering
Subjects:
Online Access:http://dx.doi.org/10.1080/23311916.2016.1222776
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author Varun Sharma
Pulak M. Pandey
author_facet Varun Sharma
Pulak M. Pandey
author_sort Varun Sharma
collection DOAJ
description In order to meet the stringent environmental obligations, the research in the recent past has been focused on adopting sustainable techniques in industrial sector. Ultrasonic assisted turning (UAT) process has been developed in this regard to machine difficult to cut materials like alloys of nickel, titanium and composite materials. The present paper presents a thorough literature review to highlight the advantages in terms of low cutting forces and stress levels developed in UAT as compared to conventional turning process. In UAT, the cutting tool is imparted ultrasonic vibrations and hence an intermittent cutting mechanism is dominant. A decreased tool wear accompanied with compressive residual stresses in the machined part has made UAT a viable alternative to machine the advanced materials. The chip analysis has been shown to indicate that there occurs less plastic deformation in the material during UAT. The main objective of the present review article is to highlight advantages of UAT and to encourage the same by discussing a way forward to make it cost effective and environment friendly by reducing the carbon footprints of machining.
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spelling doaj.art-abf309d0df604d268728711ad999ef902023-08-02T03:23:54ZengTaylor & Francis GroupCogent Engineering2331-19162016-12-013110.1080/23311916.2016.12227761222776Recent advances in ultrasonic assisted turning: A step towards sustainabilityVarun Sharma0Pulak M. Pandey1IIT DelhiIIT DelhiIn order to meet the stringent environmental obligations, the research in the recent past has been focused on adopting sustainable techniques in industrial sector. Ultrasonic assisted turning (UAT) process has been developed in this regard to machine difficult to cut materials like alloys of nickel, titanium and composite materials. The present paper presents a thorough literature review to highlight the advantages in terms of low cutting forces and stress levels developed in UAT as compared to conventional turning process. In UAT, the cutting tool is imparted ultrasonic vibrations and hence an intermittent cutting mechanism is dominant. A decreased tool wear accompanied with compressive residual stresses in the machined part has made UAT a viable alternative to machine the advanced materials. The chip analysis has been shown to indicate that there occurs less plastic deformation in the material during UAT. The main objective of the present review article is to highlight advantages of UAT and to encourage the same by discussing a way forward to make it cost effective and environment friendly by reducing the carbon footprints of machining.http://dx.doi.org/10.1080/23311916.2016.1222776ultrasonicturningconventionalforcesenvironmentcarbon footprintssustainableenvironmental sustainability engineering
spellingShingle Varun Sharma
Pulak M. Pandey
Recent advances in ultrasonic assisted turning: A step towards sustainability
Cogent Engineering
ultrasonic
turning
conventional
forces
environment
carbon footprints
sustainable
environmental sustainability engineering
title Recent advances in ultrasonic assisted turning: A step towards sustainability
title_full Recent advances in ultrasonic assisted turning: A step towards sustainability
title_fullStr Recent advances in ultrasonic assisted turning: A step towards sustainability
title_full_unstemmed Recent advances in ultrasonic assisted turning: A step towards sustainability
title_short Recent advances in ultrasonic assisted turning: A step towards sustainability
title_sort recent advances in ultrasonic assisted turning a step towards sustainability
topic ultrasonic
turning
conventional
forces
environment
carbon footprints
sustainable
environmental sustainability engineering
url http://dx.doi.org/10.1080/23311916.2016.1222776
work_keys_str_mv AT varunsharma recentadvancesinultrasonicassistedturningasteptowardssustainability
AT pulakmpandey recentadvancesinultrasonicassistedturningasteptowardssustainability