The Effect of Tool Geometry for Resistance Spot Welds on Crack Growthin Specimens of Mild Steel

A mechanism of crack growth was investigated in resistance spot welds of mild steel. The experiments in this study were designed to investigate the effects of the electrode cap geometrieson fatigue life of the resistance spot weld specimens. Two types of electrode cap geometries were used. These typ...

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Main Author: Nadhim M.Faleh
Format: Article
Language:English
Published: Unviversity of Technology- Iraq 2013-08-01
Series:Engineering and Technology Journal
Subjects:
Online Access:https://etj.uotechnology.edu.iq/article_82581_456a7cf49a43225ad550af7d7a5f341e.pdf
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author Nadhim M.Faleh
author_facet Nadhim M.Faleh
author_sort Nadhim M.Faleh
collection DOAJ
description A mechanism of crack growth was investigated in resistance spot welds of mild steel. The experiments in this study were designed to investigate the effects of the electrode cap geometrieson fatigue life of the resistance spot weld specimens. Two types of electrode cap geometries were used. These types are 4.8 mm and 6.3 mm nose,used with the same shank in welding operations of 2mm mild steel plate. To obtain the goal, operating factors were precisely controlled, especially the electrode force and welding current of spot welds, to keep the same operating conditions while changingthe electrode geometries. The life test results showed an improvement in the fatigue life of resistance spot welds. The increment was 30% in heavy loads and 10% in low loads based on tool geometry. The improvement in the fatigue life was produced by reducing the diameter of the nose in the geometry of the tool.
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spelling doaj.art-ac05673a9ab5434d9b1fb06b354ca0202024-02-04T17:36:09ZengUnviversity of Technology- IraqEngineering and Technology Journal1681-69002412-07582013-08-0131122242225010.30684/etj.31.12A.382581The Effect of Tool Geometry for Resistance Spot Welds on Crack Growthin Specimens of Mild SteelNadhim M.FalehA mechanism of crack growth was investigated in resistance spot welds of mild steel. The experiments in this study were designed to investigate the effects of the electrode cap geometrieson fatigue life of the resistance spot weld specimens. Two types of electrode cap geometries were used. These types are 4.8 mm and 6.3 mm nose,used with the same shank in welding operations of 2mm mild steel plate. To obtain the goal, operating factors were precisely controlled, especially the electrode force and welding current of spot welds, to keep the same operating conditions while changingthe electrode geometries. The life test results showed an improvement in the fatigue life of resistance spot welds. The increment was 30% in heavy loads and 10% in low loads based on tool geometry. The improvement in the fatigue life was produced by reducing the diameter of the nose in the geometry of the tool.https://etj.uotechnology.edu.iq/article_82581_456a7cf49a43225ad550af7d7a5f341e.pdfsistance spot weldingfatiguecrack propagationmild steel
spellingShingle Nadhim M.Faleh
The Effect of Tool Geometry for Resistance Spot Welds on Crack Growthin Specimens of Mild Steel
Engineering and Technology Journal
sistance spot welding
fatigue
crack propagation
mild steel
title The Effect of Tool Geometry for Resistance Spot Welds on Crack Growthin Specimens of Mild Steel
title_full The Effect of Tool Geometry for Resistance Spot Welds on Crack Growthin Specimens of Mild Steel
title_fullStr The Effect of Tool Geometry for Resistance Spot Welds on Crack Growthin Specimens of Mild Steel
title_full_unstemmed The Effect of Tool Geometry for Resistance Spot Welds on Crack Growthin Specimens of Mild Steel
title_short The Effect of Tool Geometry for Resistance Spot Welds on Crack Growthin Specimens of Mild Steel
title_sort effect of tool geometry for resistance spot welds on crack growthin specimens of mild steel
topic sistance spot welding
fatigue
crack propagation
mild steel
url https://etj.uotechnology.edu.iq/article_82581_456a7cf49a43225ad550af7d7a5f341e.pdf
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