A Novel Fabrication of Spherical Fe<sub>50</sub>Ni<sub>50</sub> Alloy Powders via in-Situ De-Wetting of Liquid Solid Interface

Spherical Fe<sub>50</sub>Ni<sub>50</sub> alloy powders were fabricated via a novel route based on in-situ interface de-wetting between liquid Fe-Ni alloy and alumina. The obtained Fe<sub>50</sub>Ni<sub>50</sub> alloy particles exhibit very good spheric...

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Main Authors: Xueyin Song, Chenglong Lei, Wei Zhong
Format: Article
Language:English
Published: MDPI AG 2019-06-01
Series:Crystals
Subjects:
Online Access:https://www.mdpi.com/2073-4352/9/7/325
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author Xueyin Song
Chenglong Lei
Wei Zhong
author_facet Xueyin Song
Chenglong Lei
Wei Zhong
author_sort Xueyin Song
collection DOAJ
description Spherical Fe<sub>50</sub>Ni<sub>50</sub> alloy powders were fabricated via a novel route based on in-situ interface de-wetting between liquid Fe-Ni alloy and alumina. The obtained Fe<sub>50</sub>Ni<sub>50</sub> alloy particles exhibit very good spherical shape according to SEM images. Furthermore, the cross-sectional SEM images show that there are no pores and bulk inclusions in the internal region of the spherical particles. The XRD results show a trace amount of the impurity alumina phase appearing in taenite phase. The size distribution agreed well with the SEM observation confirms that the alumina powders successfully segregated pre-alloy powders. As an incidental benefit, the surface alumina particles were treated as the electrical insulation coatings. The magnetic character shows that spherical Fe<sub>50</sub>Ni<sub>50</sub> powders exhibit a good soft magnetic property even though with a slightly decreasing of saturation magnetization due to non-magnetic coatings. Our strategies provide a method to in-situ fabricate insulation coated Fe-Ni spherical alloy powders as magnetic powder core.
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spelling doaj.art-ac11a2a49b754c8e9d861a6f36c3da402022-12-22T04:00:52ZengMDPI AGCrystals2073-43522019-06-019732510.3390/cryst9070325cryst9070325A Novel Fabrication of Spherical Fe<sub>50</sub>Ni<sub>50</sub> Alloy Powders via in-Situ De-Wetting of Liquid Solid InterfaceXueyin Song0Chenglong Lei1Wei Zhong2Collaborative Innovation Center of Advanced Microstructures, National Laboratory of Solid State Microstructures and Jiangsu Provincial Laboratory for NanoTechnology, Nanjing University, Nanjing 210093, ChinaCollege of Engineering and Applied Science, Nanjing University, Nanjing 210093, ChinaCollaborative Innovation Center of Advanced Microstructures, National Laboratory of Solid State Microstructures and Jiangsu Provincial Laboratory for NanoTechnology, Nanjing University, Nanjing 210093, ChinaSpherical Fe<sub>50</sub>Ni<sub>50</sub> alloy powders were fabricated via a novel route based on in-situ interface de-wetting between liquid Fe-Ni alloy and alumina. The obtained Fe<sub>50</sub>Ni<sub>50</sub> alloy particles exhibit very good spherical shape according to SEM images. Furthermore, the cross-sectional SEM images show that there are no pores and bulk inclusions in the internal region of the spherical particles. The XRD results show a trace amount of the impurity alumina phase appearing in taenite phase. The size distribution agreed well with the SEM observation confirms that the alumina powders successfully segregated pre-alloy powders. As an incidental benefit, the surface alumina particles were treated as the electrical insulation coatings. The magnetic character shows that spherical Fe<sub>50</sub>Ni<sub>50</sub> powders exhibit a good soft magnetic property even though with a slightly decreasing of saturation magnetization due to non-magnetic coatings. Our strategies provide a method to in-situ fabricate insulation coated Fe-Ni spherical alloy powders as magnetic powder core.https://www.mdpi.com/2073-4352/9/7/325spherical Fe-Ni powdersde-wettingaluminaliquid-solid interfacemagnetic properties
spellingShingle Xueyin Song
Chenglong Lei
Wei Zhong
A Novel Fabrication of Spherical Fe<sub>50</sub>Ni<sub>50</sub> Alloy Powders via in-Situ De-Wetting of Liquid Solid Interface
Crystals
spherical Fe-Ni powders
de-wetting
alumina
liquid-solid interface
magnetic properties
title A Novel Fabrication of Spherical Fe<sub>50</sub>Ni<sub>50</sub> Alloy Powders via in-Situ De-Wetting of Liquid Solid Interface
title_full A Novel Fabrication of Spherical Fe<sub>50</sub>Ni<sub>50</sub> Alloy Powders via in-Situ De-Wetting of Liquid Solid Interface
title_fullStr A Novel Fabrication of Spherical Fe<sub>50</sub>Ni<sub>50</sub> Alloy Powders via in-Situ De-Wetting of Liquid Solid Interface
title_full_unstemmed A Novel Fabrication of Spherical Fe<sub>50</sub>Ni<sub>50</sub> Alloy Powders via in-Situ De-Wetting of Liquid Solid Interface
title_short A Novel Fabrication of Spherical Fe<sub>50</sub>Ni<sub>50</sub> Alloy Powders via in-Situ De-Wetting of Liquid Solid Interface
title_sort novel fabrication of spherical fe sub 50 sub ni sub 50 sub alloy powders via in situ de wetting of liquid solid interface
topic spherical Fe-Ni powders
de-wetting
alumina
liquid-solid interface
magnetic properties
url https://www.mdpi.com/2073-4352/9/7/325
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