Investigation on Chemical Etching Process of FPCB With 18 <italic>&#x03BC;</italic>m Line Pitch

Flexible printed circuit boards (FPCB) are widely used in smart devices with high wiring density and light weight. In this paper, the chemical etching process of FPCB with 18 <inline-formula> <tex-math notation="LaTeX">$\mu \text{m}$ </tex-math></inline-formula> lin...

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Main Authors: Jiazheng Sheng, Hui Li, Shengnan Shen, Ruijian Ming, Bin Sun, Jian Wang, Daode Zhang, Yinggang Tang
Format: Article
Language:English
Published: IEEE 2021-01-01
Series:IEEE Access
Subjects:
Online Access:https://ieeexplore.ieee.org/document/9388645/
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author Jiazheng Sheng
Hui Li
Shengnan Shen
Ruijian Ming
Bin Sun
Jian Wang
Daode Zhang
Yinggang Tang
author_facet Jiazheng Sheng
Hui Li
Shengnan Shen
Ruijian Ming
Bin Sun
Jian Wang
Daode Zhang
Yinggang Tang
author_sort Jiazheng Sheng
collection DOAJ
description Flexible printed circuit boards (FPCB) are widely used in smart devices with high wiring density and light weight. In this paper, the chemical etching process of FPCB with 18 <inline-formula> <tex-math notation="LaTeX">$\mu \text{m}$ </tex-math></inline-formula> line pitch is investigated. A geometric model of the FPCB circuit with the shape of &#x201C;T&#x201D; is established and simulated by the finite element method. The time evolution of the etching cavity, concentration field and velocity field of CuCl<sub>2</sub> solution are studied, as well as the effects of initial concentrations and inlet velocities on the etching cavity profile. Finally, the FPCB sample with 18 <inline-formula> <tex-math notation="LaTeX">$\mu \text{m}$ </tex-math></inline-formula> line pitch is successfully fabricated by employing process parameters from the etching simulation. The results show that as the increase in the etching cavity, recirculating eddies form at the bottom of the photoresist in the corners of the etching cavity, resulting in more etching on the top sides of sidewalls over time. Higher initial concentration of the etching solution will result in a larger etching cavity profile, but the inlet velocity cannot affect the etching cavity profile significantly. Finally, the effectiveness of the simulation model is verified by comparing the etching cavity profiles with four experiments.
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spelling doaj.art-ac43453128ea486594a87a1a98da823a2022-12-21T18:57:26ZengIEEEIEEE Access2169-35362021-01-019508725087910.1109/ACCESS.2021.30692849388645Investigation on Chemical Etching Process of FPCB With 18 <italic>&#x03BC;</italic>m Line PitchJiazheng Sheng0Hui Li1https://orcid.org/0000-0002-4404-8845Shengnan Shen2https://orcid.org/0000-0002-3964-8475Ruijian Ming3https://orcid.org/0000-0003-1185-4522Bin Sun4Jian Wang5Daode Zhang6Yinggang Tang7School of Power and Mechanical Engineering, Wuhan University, Wuhan, ChinaSchool of Power and Mechanical Engineering, Wuhan University, Wuhan, ChinaSchool of Power and Mechanical Engineering, Wuhan University, Wuhan, ChinaSchool of Power and Mechanical Engineering, Wuhan University, Wuhan, ChinaJiangsu Leader-Tech Electronics Company Ltd., Pizhou, ChinaJiangsu Leader-Tech Electronics Company Ltd., Pizhou, ChinaSchool of Mechanical Engineering, Hubei University of Technology, Wuhan, ChinaSchool of Mechanical Engineering, Hubei University of Technology, Wuhan, ChinaFlexible printed circuit boards (FPCB) are widely used in smart devices with high wiring density and light weight. In this paper, the chemical etching process of FPCB with 18 <inline-formula> <tex-math notation="LaTeX">$\mu \text{m}$ </tex-math></inline-formula> line pitch is investigated. A geometric model of the FPCB circuit with the shape of &#x201C;T&#x201D; is established and simulated by the finite element method. The time evolution of the etching cavity, concentration field and velocity field of CuCl<sub>2</sub> solution are studied, as well as the effects of initial concentrations and inlet velocities on the etching cavity profile. Finally, the FPCB sample with 18 <inline-formula> <tex-math notation="LaTeX">$\mu \text{m}$ </tex-math></inline-formula> line pitch is successfully fabricated by employing process parameters from the etching simulation. The results show that as the increase in the etching cavity, recirculating eddies form at the bottom of the photoresist in the corners of the etching cavity, resulting in more etching on the top sides of sidewalls over time. Higher initial concentration of the etching solution will result in a larger etching cavity profile, but the inlet velocity cannot affect the etching cavity profile significantly. Finally, the effectiveness of the simulation model is verified by comparing the etching cavity profiles with four experiments.https://ieeexplore.ieee.org/document/9388645/FPCBchemical etchingtransport of diluted species
spellingShingle Jiazheng Sheng
Hui Li
Shengnan Shen
Ruijian Ming
Bin Sun
Jian Wang
Daode Zhang
Yinggang Tang
Investigation on Chemical Etching Process of FPCB With 18 <italic>&#x03BC;</italic>m Line Pitch
IEEE Access
FPCB
chemical etching
transport of diluted species
title Investigation on Chemical Etching Process of FPCB With 18 <italic>&#x03BC;</italic>m Line Pitch
title_full Investigation on Chemical Etching Process of FPCB With 18 <italic>&#x03BC;</italic>m Line Pitch
title_fullStr Investigation on Chemical Etching Process of FPCB With 18 <italic>&#x03BC;</italic>m Line Pitch
title_full_unstemmed Investigation on Chemical Etching Process of FPCB With 18 <italic>&#x03BC;</italic>m Line Pitch
title_short Investigation on Chemical Etching Process of FPCB With 18 <italic>&#x03BC;</italic>m Line Pitch
title_sort investigation on chemical etching process of fpcb with 18 italic x03bc italic m line pitch
topic FPCB
chemical etching
transport of diluted species
url https://ieeexplore.ieee.org/document/9388645/
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