Noise Eliminated Ensemble Empirical Mode Decomposition Scalogram Analysis for Rotating Machinery Fault Diagnosis

Rotating machinery is one of the major components of industries that suffer from various faults due to the constant workload. Therefore, a fast and reliable fault diagnosis method is essential for machine condition monitoring. In this study, noise eliminated ensemble empirical mode decomposition (NE...

Full description

Bibliographic Details
Main Authors: Atik Faysal, Wai Keng Ngui, Meng Hee Lim, Mohd Salman Leong
Format: Article
Language:English
Published: MDPI AG 2021-12-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/21/23/8114
_version_ 1827674610263392256
author Atik Faysal
Wai Keng Ngui
Meng Hee Lim
Mohd Salman Leong
author_facet Atik Faysal
Wai Keng Ngui
Meng Hee Lim
Mohd Salman Leong
author_sort Atik Faysal
collection DOAJ
description Rotating machinery is one of the major components of industries that suffer from various faults due to the constant workload. Therefore, a fast and reliable fault diagnosis method is essential for machine condition monitoring. In this study, noise eliminated ensemble empirical mode decomposition (NEEEMD) was used for fault feature extraction. A convolution neural network (CNN) classifier was applied for classification because of its feature learning ability. A generalized CNN architecture was proposed to reduce the model training time. A sample size of <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>64</mn><mo>×</mo><mn>64</mn><mo>×</mo><mn>3</mn></mrow></semantics></math></inline-formula> pixels RGB scalograms are used as the classifier input. However, CNN requires a large number of training data to achieve high accuracy and robustness. Deep convolution generative adversarial network (DCGAN) was applied for data augmentation during the training phase. To evaluate the effectiveness of the proposed feature extraction method, scalograms from related feature extraction methods such as ensemble empirical mode decomposition (EEMD), complementary EEMD (CEEMD), and continuous wavelet transform (CWT) are classified. The effectiveness of scalograms is also validated by comparing the classifier performance using grayscale samples from the raw vibration signals. All the outputs from bearing and blade fault classifiers showed that scalogram samples from the proposed NEEEMD method obtained the highest accuracy, sensitivity, and robustness using CNN. DCGAN was applied with the proposed NEEEMD scalograms to further increase the CNN classifier’s performance and identify the optimal number of training data. After training the classifier using augmented samples, the results showed that the classifier obtained even higher validation and test accuracy with greater robustness. The proposed method can be used as a more generalized and robust method for rotating machinery fault diagnosis.
first_indexed 2024-03-10T04:44:42Z
format Article
id doaj.art-ac67e3dcdb62438db1a4d68aedb6cd02
institution Directory Open Access Journal
issn 1424-8220
language English
last_indexed 2024-03-10T04:44:42Z
publishDate 2021-12-01
publisher MDPI AG
record_format Article
series Sensors
spelling doaj.art-ac67e3dcdb62438db1a4d68aedb6cd022023-11-23T03:04:13ZengMDPI AGSensors1424-82202021-12-012123811410.3390/s21238114Noise Eliminated Ensemble Empirical Mode Decomposition Scalogram Analysis for Rotating Machinery Fault DiagnosisAtik Faysal0Wai Keng Ngui1Meng Hee Lim2Mohd Salman Leong3College of Engineering, Universiti Malaysia Pahang, Pekan Pahang 26600, MalaysiaCollege of Engineering, Universiti Malaysia Pahang, Pekan Pahang 26600, MalaysiaInstitute of Noise and Vibration, Universiti Teknologi Malaysia, Johor Bahru 81310, MalaysiaInstitute of Noise and Vibration, Universiti Teknologi Malaysia, Johor Bahru 81310, MalaysiaRotating machinery is one of the major components of industries that suffer from various faults due to the constant workload. Therefore, a fast and reliable fault diagnosis method is essential for machine condition monitoring. In this study, noise eliminated ensemble empirical mode decomposition (NEEEMD) was used for fault feature extraction. A convolution neural network (CNN) classifier was applied for classification because of its feature learning ability. A generalized CNN architecture was proposed to reduce the model training time. A sample size of <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>64</mn><mo>×</mo><mn>64</mn><mo>×</mo><mn>3</mn></mrow></semantics></math></inline-formula> pixels RGB scalograms are used as the classifier input. However, CNN requires a large number of training data to achieve high accuracy and robustness. Deep convolution generative adversarial network (DCGAN) was applied for data augmentation during the training phase. To evaluate the effectiveness of the proposed feature extraction method, scalograms from related feature extraction methods such as ensemble empirical mode decomposition (EEMD), complementary EEMD (CEEMD), and continuous wavelet transform (CWT) are classified. The effectiveness of scalograms is also validated by comparing the classifier performance using grayscale samples from the raw vibration signals. All the outputs from bearing and blade fault classifiers showed that scalogram samples from the proposed NEEEMD method obtained the highest accuracy, sensitivity, and robustness using CNN. DCGAN was applied with the proposed NEEEMD scalograms to further increase the CNN classifier’s performance and identify the optimal number of training data. After training the classifier using augmented samples, the results showed that the classifier obtained even higher validation and test accuracy with greater robustness. The proposed method can be used as a more generalized and robust method for rotating machinery fault diagnosis.https://www.mdpi.com/1424-8220/21/23/8114convolution neural networkempirical mode decompositiondeep convolution generative adversarial networkcontinuous wavelet transform
spellingShingle Atik Faysal
Wai Keng Ngui
Meng Hee Lim
Mohd Salman Leong
Noise Eliminated Ensemble Empirical Mode Decomposition Scalogram Analysis for Rotating Machinery Fault Diagnosis
Sensors
convolution neural network
empirical mode decomposition
deep convolution generative adversarial network
continuous wavelet transform
title Noise Eliminated Ensemble Empirical Mode Decomposition Scalogram Analysis for Rotating Machinery Fault Diagnosis
title_full Noise Eliminated Ensemble Empirical Mode Decomposition Scalogram Analysis for Rotating Machinery Fault Diagnosis
title_fullStr Noise Eliminated Ensemble Empirical Mode Decomposition Scalogram Analysis for Rotating Machinery Fault Diagnosis
title_full_unstemmed Noise Eliminated Ensemble Empirical Mode Decomposition Scalogram Analysis for Rotating Machinery Fault Diagnosis
title_short Noise Eliminated Ensemble Empirical Mode Decomposition Scalogram Analysis for Rotating Machinery Fault Diagnosis
title_sort noise eliminated ensemble empirical mode decomposition scalogram analysis for rotating machinery fault diagnosis
topic convolution neural network
empirical mode decomposition
deep convolution generative adversarial network
continuous wavelet transform
url https://www.mdpi.com/1424-8220/21/23/8114
work_keys_str_mv AT atikfaysal noiseeliminatedensembleempiricalmodedecompositionscalogramanalysisforrotatingmachineryfaultdiagnosis
AT waikengngui noiseeliminatedensembleempiricalmodedecompositionscalogramanalysisforrotatingmachineryfaultdiagnosis
AT mengheelim noiseeliminatedensembleempiricalmodedecompositionscalogramanalysisforrotatingmachineryfaultdiagnosis
AT mohdsalmanleong noiseeliminatedensembleempiricalmodedecompositionscalogramanalysisforrotatingmachineryfaultdiagnosis