Investigation of Centrifugal Fractionation with Time-Dependent Process Parameters as a New Approach Contributing to the Direct Recycling of Lithium-Ion Battery Components

Recycling of lithium-ion batteries will become imperative in the future, but comprehensive and sustainable processes for this are still rather lacking. Direct recycling comprising separation of the black mass components as a key step is regarded as the most seminal approach. This paper contributes a...

Full description

Bibliographic Details
Main Authors: Tabea Sinn, Andreas Flegler, Andreas Wolf, Thomas Stübinger, Wolfgang Witt, Hermann Nirschl, Marco Gleiß
Format: Article
Language:English
Published: MDPI AG 2020-12-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/10/12/1617
_version_ 1827700991439405056
author Tabea Sinn
Andreas Flegler
Andreas Wolf
Thomas Stübinger
Wolfgang Witt
Hermann Nirschl
Marco Gleiß
author_facet Tabea Sinn
Andreas Flegler
Andreas Wolf
Thomas Stübinger
Wolfgang Witt
Hermann Nirschl
Marco Gleiß
author_sort Tabea Sinn
collection DOAJ
description Recycling of lithium-ion batteries will become imperative in the future, but comprehensive and sustainable processes for this are still rather lacking. Direct recycling comprising separation of the black mass components as a key step is regarded as the most seminal approach. This paper contributes a novel approach for such separation, that is fractionation in a tubular centrifuge. An aqueous dispersion of cathode materials (lithium iron phosphate, also referred to as LFP, and carbon black) serves as exemplary feed to be fractionated, desirably resulting in a sediment of pure LFP. This paper provides a detailed study of the commonly time-dependent output of the tubular centrifuge and introduces an approach aiming to achieve constant output. Therefore, three different settings are assessed, constantly low, constantly high and an increase in rotational speed over time. Constant settings result in the predictable unsatisfactory time-variant output, whereas rotational speed increase proves to be able to maintain constant centrate properties. With further process development, the concept of fractionation in tubular centrifuges may mature into a promising separation technique for black mass in a direct recycling process chain.
first_indexed 2024-03-10T14:23:34Z
format Article
id doaj.art-ac6c0479db9c4b129bb1b6e5bc2a5d83
institution Directory Open Access Journal
issn 2075-4701
language English
last_indexed 2024-03-10T14:23:34Z
publishDate 2020-12-01
publisher MDPI AG
record_format Article
series Metals
spelling doaj.art-ac6c0479db9c4b129bb1b6e5bc2a5d832023-11-20T23:10:28ZengMDPI AGMetals2075-47012020-12-011012161710.3390/met10121617Investigation of Centrifugal Fractionation with Time-Dependent Process Parameters as a New Approach Contributing to the Direct Recycling of Lithium-Ion Battery ComponentsTabea Sinn0Andreas Flegler1Andreas Wolf2Thomas Stübinger3Wolfgang Witt4Hermann Nirschl5Marco Gleiß6Karlsruhe Institute of Technology (KIT), Institute for Mechanical Process Engineering and Mechanics, Straße am Forum 8, 76131 Karlsruhe, GermanyFraunhofer Institute for Silicate Research (ISC), Neunerplatz 2, 97082 Würzburg, GermanyFraunhofer Institute for Silicate Research (ISC), Neunerplatz 2, 97082 Würzburg, GermanySympatec GmbH, Am Pulverhaus 1, 38678 Clausthal-Zellerfeld, GermanySympatec GmbH, Am Pulverhaus 1, 38678 Clausthal-Zellerfeld, GermanyKarlsruhe Institute of Technology (KIT), Institute for Mechanical Process Engineering and Mechanics, Straße am Forum 8, 76131 Karlsruhe, GermanyKarlsruhe Institute of Technology (KIT), Institute for Mechanical Process Engineering and Mechanics, Straße am Forum 8, 76131 Karlsruhe, GermanyRecycling of lithium-ion batteries will become imperative in the future, but comprehensive and sustainable processes for this are still rather lacking. Direct recycling comprising separation of the black mass components as a key step is regarded as the most seminal approach. This paper contributes a novel approach for such separation, that is fractionation in a tubular centrifuge. An aqueous dispersion of cathode materials (lithium iron phosphate, also referred to as LFP, and carbon black) serves as exemplary feed to be fractionated, desirably resulting in a sediment of pure LFP. This paper provides a detailed study of the commonly time-dependent output of the tubular centrifuge and introduces an approach aiming to achieve constant output. Therefore, three different settings are assessed, constantly low, constantly high and an increase in rotational speed over time. Constant settings result in the predictable unsatisfactory time-variant output, whereas rotational speed increase proves to be able to maintain constant centrate properties. With further process development, the concept of fractionation in tubular centrifuges may mature into a promising separation technique for black mass in a direct recycling process chain.https://www.mdpi.com/2075-4701/10/12/1617fractionationtubular centrifugerotational speed controlparticle size analysislithium iron phosphateLFP
spellingShingle Tabea Sinn
Andreas Flegler
Andreas Wolf
Thomas Stübinger
Wolfgang Witt
Hermann Nirschl
Marco Gleiß
Investigation of Centrifugal Fractionation with Time-Dependent Process Parameters as a New Approach Contributing to the Direct Recycling of Lithium-Ion Battery Components
Metals
fractionation
tubular centrifuge
rotational speed control
particle size analysis
lithium iron phosphate
LFP
title Investigation of Centrifugal Fractionation with Time-Dependent Process Parameters as a New Approach Contributing to the Direct Recycling of Lithium-Ion Battery Components
title_full Investigation of Centrifugal Fractionation with Time-Dependent Process Parameters as a New Approach Contributing to the Direct Recycling of Lithium-Ion Battery Components
title_fullStr Investigation of Centrifugal Fractionation with Time-Dependent Process Parameters as a New Approach Contributing to the Direct Recycling of Lithium-Ion Battery Components
title_full_unstemmed Investigation of Centrifugal Fractionation with Time-Dependent Process Parameters as a New Approach Contributing to the Direct Recycling of Lithium-Ion Battery Components
title_short Investigation of Centrifugal Fractionation with Time-Dependent Process Parameters as a New Approach Contributing to the Direct Recycling of Lithium-Ion Battery Components
title_sort investigation of centrifugal fractionation with time dependent process parameters as a new approach contributing to the direct recycling of lithium ion battery components
topic fractionation
tubular centrifuge
rotational speed control
particle size analysis
lithium iron phosphate
LFP
url https://www.mdpi.com/2075-4701/10/12/1617
work_keys_str_mv AT tabeasinn investigationofcentrifugalfractionationwithtimedependentprocessparametersasanewapproachcontributingtothedirectrecyclingoflithiumionbatterycomponents
AT andreasflegler investigationofcentrifugalfractionationwithtimedependentprocessparametersasanewapproachcontributingtothedirectrecyclingoflithiumionbatterycomponents
AT andreaswolf investigationofcentrifugalfractionationwithtimedependentprocessparametersasanewapproachcontributingtothedirectrecyclingoflithiumionbatterycomponents
AT thomasstubinger investigationofcentrifugalfractionationwithtimedependentprocessparametersasanewapproachcontributingtothedirectrecyclingoflithiumionbatterycomponents
AT wolfgangwitt investigationofcentrifugalfractionationwithtimedependentprocessparametersasanewapproachcontributingtothedirectrecyclingoflithiumionbatterycomponents
AT hermannnirschl investigationofcentrifugalfractionationwithtimedependentprocessparametersasanewapproachcontributingtothedirectrecyclingoflithiumionbatterycomponents
AT marcogleiß investigationofcentrifugalfractionationwithtimedependentprocessparametersasanewapproachcontributingtothedirectrecyclingoflithiumionbatterycomponents