Application of Superparamagnetic Nanoparticle (SPM-NP) Heating in Wax Removal during Crude Oil Pipeline Pigging

Mechanical pigging is a major wax removal technique in crude oil pipeline transportation. To lower the risk of pig stalling accidents in pigging, a superparamagnetic nanoparticle (SPM-NP) pigging system that consists of an electromagnetic pig and nanopaint is designed to soften the wax deposit and r...

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Main Authors: Hanqing Zhang, Huiyuan Li, Weidong Li, Jianguang Wang, Wenda Wang, Yongjuan Zhang, Lin Teng, Pengbo Yin, Xin Huang
Format: Article
Language:English
Published: MDPI AG 2022-09-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/15/17/6464
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author Hanqing Zhang
Huiyuan Li
Weidong Li
Jianguang Wang
Wenda Wang
Yongjuan Zhang
Lin Teng
Pengbo Yin
Xin Huang
author_facet Hanqing Zhang
Huiyuan Li
Weidong Li
Jianguang Wang
Wenda Wang
Yongjuan Zhang
Lin Teng
Pengbo Yin
Xin Huang
author_sort Hanqing Zhang
collection DOAJ
description Mechanical pigging is a major wax removal technique in crude oil pipeline transportation. To lower the risk of pig stalling accidents in pigging, a superparamagnetic nanoparticle (SPM-NP) pigging system that consists of an electromagnetic pig and nanopaint is designed to soften the wax deposit and reduce the wax resistive force. During pigging, the induction coil on the pig generates an alternating magnetic field, which induces heat production of the nanopaint on the pipe wall. The COMSOL software is used to simulate the temperature distribution of the wax layer. Yield stress measurements reveal that the wax layer yield stress is nearly linearly correlated to temperature. Compared with a regular pig, the SPM-NP pigging system reduces the wax resistive force by up to 20~40%, with an acceptable electrical current intensity of about 20 A in the given cases. Multiple factors affecting the wax layer temperature were analyzed. SPM-NP heating could be a promising technique for wax remediation and hydrate prevention.
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spelling doaj.art-ace62fae7a6c4e2ab94e7748fabecc092023-11-23T13:06:38ZengMDPI AGEnergies1996-10732022-09-011517646410.3390/en15176464Application of Superparamagnetic Nanoparticle (SPM-NP) Heating in Wax Removal during Crude Oil Pipeline PiggingHanqing Zhang0Huiyuan Li1Weidong Li2Jianguang Wang3Wenda Wang4Yongjuan Zhang5Lin Teng6Pengbo Yin7Xin Huang8College of Chemical Engineering, Fuzhou University, Fuzhou 350108, ChinaCNPC Research Institute of Safety Environment Technology, Beijing 102206, ChinaCollege of Chemical Engineering, Fuzhou University, Fuzhou 350108, ChinaFujian Special Equipment Inspection and Research Institute, Fuzhou 350008, ChinaPetroChina Marketing Company, Beijing 100007, ChinaCNPC Research Institute of Safety Environment Technology, Beijing 102206, ChinaCollege of Chemical Engineering, Fuzhou University, Fuzhou 350108, ChinaCollege of Chemical Engineering, Fuzhou University, Fuzhou 350108, ChinaCollege of Chemical Engineering, Fuzhou University, Fuzhou 350108, ChinaMechanical pigging is a major wax removal technique in crude oil pipeline transportation. To lower the risk of pig stalling accidents in pigging, a superparamagnetic nanoparticle (SPM-NP) pigging system that consists of an electromagnetic pig and nanopaint is designed to soften the wax deposit and reduce the wax resistive force. During pigging, the induction coil on the pig generates an alternating magnetic field, which induces heat production of the nanopaint on the pipe wall. The COMSOL software is used to simulate the temperature distribution of the wax layer. Yield stress measurements reveal that the wax layer yield stress is nearly linearly correlated to temperature. Compared with a regular pig, the SPM-NP pigging system reduces the wax resistive force by up to 20~40%, with an acceptable electrical current intensity of about 20 A in the given cases. Multiple factors affecting the wax layer temperature were analyzed. SPM-NP heating could be a promising technique for wax remediation and hydrate prevention.https://www.mdpi.com/1996-1073/15/17/6464pipeline piggingpig stallingwax resistive forcesuperparamagnetic nanoparticleheating
spellingShingle Hanqing Zhang
Huiyuan Li
Weidong Li
Jianguang Wang
Wenda Wang
Yongjuan Zhang
Lin Teng
Pengbo Yin
Xin Huang
Application of Superparamagnetic Nanoparticle (SPM-NP) Heating in Wax Removal during Crude Oil Pipeline Pigging
Energies
pipeline pigging
pig stalling
wax resistive force
superparamagnetic nanoparticle
heating
title Application of Superparamagnetic Nanoparticle (SPM-NP) Heating in Wax Removal during Crude Oil Pipeline Pigging
title_full Application of Superparamagnetic Nanoparticle (SPM-NP) Heating in Wax Removal during Crude Oil Pipeline Pigging
title_fullStr Application of Superparamagnetic Nanoparticle (SPM-NP) Heating in Wax Removal during Crude Oil Pipeline Pigging
title_full_unstemmed Application of Superparamagnetic Nanoparticle (SPM-NP) Heating in Wax Removal during Crude Oil Pipeline Pigging
title_short Application of Superparamagnetic Nanoparticle (SPM-NP) Heating in Wax Removal during Crude Oil Pipeline Pigging
title_sort application of superparamagnetic nanoparticle spm np heating in wax removal during crude oil pipeline pigging
topic pipeline pigging
pig stalling
wax resistive force
superparamagnetic nanoparticle
heating
url https://www.mdpi.com/1996-1073/15/17/6464
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