A Comparative Study on the Structure and Quality of SLM and Cast AISI 316L Samples Subjected to WEDM Processing

Additive manufacturing technologies are increasingly used in the production of semi-finished workpieces intended for further processing. This entails the need to investigate the machinability and final properties of such products. Comparative research on wire electrical discharge machining (WEDM) pr...

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Main Authors: Magdalena Machno, Emilia Franczyk, Rafał Bogucki, Andrzej Matras, Wojciech Zębala
Format: Article
Language:English
Published: MDPI AG 2022-01-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/15/3/701
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author Magdalena Machno
Emilia Franczyk
Rafał Bogucki
Andrzej Matras
Wojciech Zębala
author_facet Magdalena Machno
Emilia Franczyk
Rafał Bogucki
Andrzej Matras
Wojciech Zębala
author_sort Magdalena Machno
collection DOAJ
description Additive manufacturing technologies are increasingly used in the production of semi-finished workpieces intended for further processing. This entails the need to investigate the machinability and final properties of such products. Comparative research on wire electrical discharge machining (WEDM) processes performed with two kinds of AISI 316L stainless steel workpieces is presented in this paper. The first workpiece was made by selective laser melting (SLM), while the second one was casting. Both working materials were cut with current values ranging from 8 to 72 amps. A comparison of roughness, structure and chemical composition of machined surfaces was performed between the two kinds of specimens. For the SLM sample, parameters of the cutting process that provide relatively low surface roughness (<i>Ra</i> ≤ 10 µm) with the simultaneous maximization of the process efficiency were determined. It was found that in the case of applying high current values (72 amp.), more favorable properties of the treated surface were obtained for the SLM sample than for the cast one.
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spelling doaj.art-ace718055b704614ac04381ad72186382023-11-23T16:55:48ZengMDPI AGMaterials1996-19442022-01-0115370110.3390/ma15030701A Comparative Study on the Structure and Quality of SLM and Cast AISI 316L Samples Subjected to WEDM ProcessingMagdalena Machno0Emilia Franczyk1Rafał Bogucki2Andrzej Matras3Wojciech Zębala4Department of Rail Vehicles and Transport, Faculty of Mechanical, Cracow University of Technology, 31-155 Cracow, PolandDepartment of Production Engineering, Faculty of Mechanical, Cracow University of Technology, 31-155 Cracow, PolandDepartment of Materials Engineering, Faculty of Materials Engineering and Physics, Cracow University of Technology, 31-155 Cracow, PolandDepartment of Production Engineering, Faculty of Mechanical, Cracow University of Technology, 31-155 Cracow, PolandDepartment of Production Engineering, Faculty of Mechanical, Cracow University of Technology, 31-155 Cracow, PolandAdditive manufacturing technologies are increasingly used in the production of semi-finished workpieces intended for further processing. This entails the need to investigate the machinability and final properties of such products. Comparative research on wire electrical discharge machining (WEDM) processes performed with two kinds of AISI 316L stainless steel workpieces is presented in this paper. The first workpiece was made by selective laser melting (SLM), while the second one was casting. Both working materials were cut with current values ranging from 8 to 72 amps. A comparison of roughness, structure and chemical composition of machined surfaces was performed between the two kinds of specimens. For the SLM sample, parameters of the cutting process that provide relatively low surface roughness (<i>Ra</i> ≤ 10 µm) with the simultaneous maximization of the process efficiency were determined. It was found that in the case of applying high current values (72 amp.), more favorable properties of the treated surface were obtained for the SLM sample than for the cast one.https://www.mdpi.com/1996-1944/15/3/701addictive manufacturingselective laser meltingcastingAISI 316Lwire electrical discharge machiningsurface roughness
spellingShingle Magdalena Machno
Emilia Franczyk
Rafał Bogucki
Andrzej Matras
Wojciech Zębala
A Comparative Study on the Structure and Quality of SLM and Cast AISI 316L Samples Subjected to WEDM Processing
Materials
addictive manufacturing
selective laser melting
casting
AISI 316L
wire electrical discharge machining
surface roughness
title A Comparative Study on the Structure and Quality of SLM and Cast AISI 316L Samples Subjected to WEDM Processing
title_full A Comparative Study on the Structure and Quality of SLM and Cast AISI 316L Samples Subjected to WEDM Processing
title_fullStr A Comparative Study on the Structure and Quality of SLM and Cast AISI 316L Samples Subjected to WEDM Processing
title_full_unstemmed A Comparative Study on the Structure and Quality of SLM and Cast AISI 316L Samples Subjected to WEDM Processing
title_short A Comparative Study on the Structure and Quality of SLM and Cast AISI 316L Samples Subjected to WEDM Processing
title_sort comparative study on the structure and quality of slm and cast aisi 316l samples subjected to wedm processing
topic addictive manufacturing
selective laser melting
casting
AISI 316L
wire electrical discharge machining
surface roughness
url https://www.mdpi.com/1996-1944/15/3/701
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