Cryogenically-Cooled Power Electronics for Long-Distance Aircraft

New aerodynamic aircraft concepts enable the storage of volumetric liquid hydrogen (LH2). Additionally, the low temperatures of LH2 allow technologies such as the superconductivity of electrical components. An increased power density of the onboard wiring harness and the electrical machine can be ex...

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Main Authors: Hendrik Schefer, Wolf-Rudiger Canders, Jan Hoffmann, Regine Mallwitz, Markus Henke
Format: Article
Language:English
Published: IEEE 2022-01-01
Series:IEEE Access
Subjects:
Online Access:https://ieeexplore.ieee.org/document/9978629/
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author Hendrik Schefer
Wolf-Rudiger Canders
Jan Hoffmann
Regine Mallwitz
Markus Henke
author_facet Hendrik Schefer
Wolf-Rudiger Canders
Jan Hoffmann
Regine Mallwitz
Markus Henke
author_sort Hendrik Schefer
collection DOAJ
description New aerodynamic aircraft concepts enable the storage of volumetric liquid hydrogen (LH2). Additionally, the low temperatures of LH2 allow technologies such as the superconductivity of electrical components. An increased power density of the onboard wiring harness and the electrical machine can be expected. Nevertheless, the power electronic drive inverter has to deliver high power and high switching frequencies (<inline-formula> <tex-math notation="LaTeX">$f_{\mathrm {PWM}}\text{s}$ </tex-math></inline-formula>) under challenging conditions. Therefore, knowledge of the electric behaviour of different semiconductor materials under cryogenic temperatures is essential to answer the question: &#x201C;Are modern power electronics a technology enabler or a system bottleneck?&#x201D; This publication shows a comprehensive novelty study for cryogenic power electronics based on experimental-driven semiconductor investigations, mission profile-based considerations, requirement analyses of superconducting electrical machines, and studies of the cooling concepts. All aspects are discussed within one interdisciplinary publication. A cryogenic system cannot be considered without a feasible cooling concept. Different semiconductor structures based on various materials (silicon (Si), silicon carbide (SiC) and gallium nitride (GaN)) are evaluated for their suitability. The collected data and the literature review draw a technology feasibility studies supported by detailed cooling system analyses and superconducting electrical machine requirements. The power demand and high <inline-formula> <tex-math notation="LaTeX">$f_{\mathrm {PWM}}$ </tex-math></inline-formula> lead to a SiC non-cryogenic inverter approach. Due to the detailed cooling system assessment, a loss reduction is achieved by optimising the junction temperature (<inline-formula> <tex-math notation="LaTeX">$T_{\mathrm {J}}$ </tex-math></inline-formula>) under various load cases (LCs) out of the mission profile.
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spelling doaj.art-acefdb97df0944a9a197e2dedad1d4c52022-12-30T00:00:22ZengIEEEIEEE Access2169-35362022-01-011013327913330810.1109/ACCESS.2022.32281619978629Cryogenically-Cooled Power Electronics for Long-Distance AircraftHendrik Schefer0https://orcid.org/0000-0001-9771-6168Wolf-Rudiger Canders1https://orcid.org/0000-0002-4430-7069Jan Hoffmann2https://orcid.org/0000-0001-9501-0874Regine Mallwitz3https://orcid.org/0000-0002-8176-0380Markus Henke4https://orcid.org/0000-0002-1544-6123Cluster of Excellence SE2A&#x2013;Sustainable and Energy-Efficient Aviation, Technische Universit&#x00E4;t Braunschweig, Braunschweig, GermanyInstitute for Electrical Machines, Traction and Drives, Technische Universit&#x00E4;t Braunschweig, Braunschweig, GermanyCluster of Excellence SE2A&#x2013;Sustainable and Energy-Efficient Aviation, Technische Universit&#x00E4;t Braunschweig, Braunschweig, GermanyCluster of Excellence SE2A&#x2013;Sustainable and Energy-Efficient Aviation, Technische Universit&#x00E4;t Braunschweig, Braunschweig, GermanyCluster of Excellence SE2A&#x2013;Sustainable and Energy-Efficient Aviation, Technische Universit&#x00E4;t Braunschweig, Braunschweig, GermanyNew aerodynamic aircraft concepts enable the storage of volumetric liquid hydrogen (LH2). Additionally, the low temperatures of LH2 allow technologies such as the superconductivity of electrical components. An increased power density of the onboard wiring harness and the electrical machine can be expected. Nevertheless, the power electronic drive inverter has to deliver high power and high switching frequencies (<inline-formula> <tex-math notation="LaTeX">$f_{\mathrm {PWM}}\text{s}$ </tex-math></inline-formula>) under challenging conditions. Therefore, knowledge of the electric behaviour of different semiconductor materials under cryogenic temperatures is essential to answer the question: &#x201C;Are modern power electronics a technology enabler or a system bottleneck?&#x201D; This publication shows a comprehensive novelty study for cryogenic power electronics based on experimental-driven semiconductor investigations, mission profile-based considerations, requirement analyses of superconducting electrical machines, and studies of the cooling concepts. All aspects are discussed within one interdisciplinary publication. A cryogenic system cannot be considered without a feasible cooling concept. Different semiconductor structures based on various materials (silicon (Si), silicon carbide (SiC) and gallium nitride (GaN)) are evaluated for their suitability. The collected data and the literature review draw a technology feasibility studies supported by detailed cooling system analyses and superconducting electrical machine requirements. The power demand and high <inline-formula> <tex-math notation="LaTeX">$f_{\mathrm {PWM}}$ </tex-math></inline-formula> lead to a SiC non-cryogenic inverter approach. Due to the detailed cooling system assessment, a loss reduction is achieved by optimising the junction temperature (<inline-formula> <tex-math notation="LaTeX">$T_{\mathrm {J}}$ </tex-math></inline-formula>) under various load cases (LCs) out of the mission profile.https://ieeexplore.ieee.org/document/9978629/Long-distance aircraftfuel cellliquid hydrogencryogenic cooler designhigh temperature superconductivitycryogenic electrical power supply system
spellingShingle Hendrik Schefer
Wolf-Rudiger Canders
Jan Hoffmann
Regine Mallwitz
Markus Henke
Cryogenically-Cooled Power Electronics for Long-Distance Aircraft
IEEE Access
Long-distance aircraft
fuel cell
liquid hydrogen
cryogenic cooler design
high temperature superconductivity
cryogenic electrical power supply system
title Cryogenically-Cooled Power Electronics for Long-Distance Aircraft
title_full Cryogenically-Cooled Power Electronics for Long-Distance Aircraft
title_fullStr Cryogenically-Cooled Power Electronics for Long-Distance Aircraft
title_full_unstemmed Cryogenically-Cooled Power Electronics for Long-Distance Aircraft
title_short Cryogenically-Cooled Power Electronics for Long-Distance Aircraft
title_sort cryogenically cooled power electronics for long distance aircraft
topic Long-distance aircraft
fuel cell
liquid hydrogen
cryogenic cooler design
high temperature superconductivity
cryogenic electrical power supply system
url https://ieeexplore.ieee.org/document/9978629/
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AT wolfrudigercanders cryogenicallycooledpowerelectronicsforlongdistanceaircraft
AT janhoffmann cryogenicallycooledpowerelectronicsforlongdistanceaircraft
AT reginemallwitz cryogenicallycooledpowerelectronicsforlongdistanceaircraft
AT markushenke cryogenicallycooledpowerelectronicsforlongdistanceaircraft