Elucidating the Effects of Superficial Gas Velocity on Poly(3-hydroxybutyrate) Production

Polyhydroxyalkanoates (PHAs) are a very promising alternative to traditional plastic materials since they are biobased and can degrade in soil, water, and sediments. Among all the existing PHAs, Poly-3-hydroxybutyrate (PHB) is the most well-known homopolymer. However, to the current state, PHAs repr...

Full description

Bibliographic Details
Main Authors: Claudia Amabile, Teresa Abate, Carmen De Crescenzo, Simona Sabbarese, Giuseppe Capece, Renato Ciampa, Simeone Chianese, Dino Musmarra
Format: Article
Language:English
Published: AIDIC Servizi S.r.l. 2022-06-01
Series:Chemical Engineering Transactions
Online Access:https://www.cetjournal.it/index.php/cet/article/view/12417
_version_ 1828195628935544832
author Claudia Amabile
Teresa Abate
Carmen De Crescenzo
Simona Sabbarese
Giuseppe Capece
Renato Ciampa
Simeone Chianese
Dino Musmarra
author_facet Claudia Amabile
Teresa Abate
Carmen De Crescenzo
Simona Sabbarese
Giuseppe Capece
Renato Ciampa
Simeone Chianese
Dino Musmarra
author_sort Claudia Amabile
collection DOAJ
description Polyhydroxyalkanoates (PHAs) are a very promising alternative to traditional plastic materials since they are biobased and can degrade in soil, water, and sediments. Among all the existing PHAs, Poly-3-hydroxybutyrate (PHB) is the most well-known homopolymer. However, to the current state, PHAs represent only about 2% of the total bioplastics produced because their diffusion on a large scale is still limited due to their high market price. Techno-economic assessments showed that raw materials, such as sugars and oils account for up to 40% of the total costs. In this work, an innovative PHB production process scheme is presented. The expensive carbon sources are replaced by methane, which is cheap, abundant, and can be found as natural gas and in the biogas derived from the anaerobic digestion, thus allowing an integrated biorefinery. Process simulations were carried out to estimate the Poly-3-hydroxybutyrate production yields. Two aerobic fermentations were simulated into 400L semi-continuous reactors: the first for biomass growth in the presence of micro and macro-nutrients; the second for the PHB accumulation in a nutrient-deprived medium. Since both the biomass growth and PHB accumulation reactions take place in the liquid phase, the mass transfer from a gas to a liquid need to be maximised to increase biopolymer production. In this context, the effects of the superficial gas velocity (Ug) on the mass transfer rates and PHB yields were assessed. Several values of Ug, in the range 0.004 to 0.027 m s-1, that does not limit the viability of the cells, were tested. The PHB production increased with the superficial gas velocity.
first_indexed 2024-04-12T09:46:51Z
format Article
id doaj.art-acfd30b2dfa949dfac3b3ac3d6a7fce6
institution Directory Open Access Journal
issn 2283-9216
language English
last_indexed 2024-04-12T09:46:51Z
publishDate 2022-06-01
publisher AIDIC Servizi S.r.l.
record_format Article
series Chemical Engineering Transactions
spelling doaj.art-acfd30b2dfa949dfac3b3ac3d6a7fce62022-12-22T03:37:56ZengAIDIC Servizi S.r.l.Chemical Engineering Transactions2283-92162022-06-019210.3303/CET2292046Elucidating the Effects of Superficial Gas Velocity on Poly(3-hydroxybutyrate) ProductionClaudia AmabileTeresa AbateCarmen De CrescenzoSimona SabbareseGiuseppe CapeceRenato CiampaSimeone ChianeseDino MusmarraPolyhydroxyalkanoates (PHAs) are a very promising alternative to traditional plastic materials since they are biobased and can degrade in soil, water, and sediments. Among all the existing PHAs, Poly-3-hydroxybutyrate (PHB) is the most well-known homopolymer. However, to the current state, PHAs represent only about 2% of the total bioplastics produced because their diffusion on a large scale is still limited due to their high market price. Techno-economic assessments showed that raw materials, such as sugars and oils account for up to 40% of the total costs. In this work, an innovative PHB production process scheme is presented. The expensive carbon sources are replaced by methane, which is cheap, abundant, and can be found as natural gas and in the biogas derived from the anaerobic digestion, thus allowing an integrated biorefinery. Process simulations were carried out to estimate the Poly-3-hydroxybutyrate production yields. Two aerobic fermentations were simulated into 400L semi-continuous reactors: the first for biomass growth in the presence of micro and macro-nutrients; the second for the PHB accumulation in a nutrient-deprived medium. Since both the biomass growth and PHB accumulation reactions take place in the liquid phase, the mass transfer from a gas to a liquid need to be maximised to increase biopolymer production. In this context, the effects of the superficial gas velocity (Ug) on the mass transfer rates and PHB yields were assessed. Several values of Ug, in the range 0.004 to 0.027 m s-1, that does not limit the viability of the cells, were tested. The PHB production increased with the superficial gas velocity.https://www.cetjournal.it/index.php/cet/article/view/12417
spellingShingle Claudia Amabile
Teresa Abate
Carmen De Crescenzo
Simona Sabbarese
Giuseppe Capece
Renato Ciampa
Simeone Chianese
Dino Musmarra
Elucidating the Effects of Superficial Gas Velocity on Poly(3-hydroxybutyrate) Production
Chemical Engineering Transactions
title Elucidating the Effects of Superficial Gas Velocity on Poly(3-hydroxybutyrate) Production
title_full Elucidating the Effects of Superficial Gas Velocity on Poly(3-hydroxybutyrate) Production
title_fullStr Elucidating the Effects of Superficial Gas Velocity on Poly(3-hydroxybutyrate) Production
title_full_unstemmed Elucidating the Effects of Superficial Gas Velocity on Poly(3-hydroxybutyrate) Production
title_short Elucidating the Effects of Superficial Gas Velocity on Poly(3-hydroxybutyrate) Production
title_sort elucidating the effects of superficial gas velocity on poly 3 hydroxybutyrate production
url https://www.cetjournal.it/index.php/cet/article/view/12417
work_keys_str_mv AT claudiaamabile elucidatingtheeffectsofsuperficialgasvelocityonpoly3hydroxybutyrateproduction
AT teresaabate elucidatingtheeffectsofsuperficialgasvelocityonpoly3hydroxybutyrateproduction
AT carmendecrescenzo elucidatingtheeffectsofsuperficialgasvelocityonpoly3hydroxybutyrateproduction
AT simonasabbarese elucidatingtheeffectsofsuperficialgasvelocityonpoly3hydroxybutyrateproduction
AT giuseppecapece elucidatingtheeffectsofsuperficialgasvelocityonpoly3hydroxybutyrateproduction
AT renatociampa elucidatingtheeffectsofsuperficialgasvelocityonpoly3hydroxybutyrateproduction
AT simeonechianese elucidatingtheeffectsofsuperficialgasvelocityonpoly3hydroxybutyrateproduction
AT dinomusmarra elucidatingtheeffectsofsuperficialgasvelocityonpoly3hydroxybutyrateproduction