Optimization technics to identify the characteristics of a hydroformed structure

This paper presents an experimental/numerical methodology which aims to improve 3D welded tube considering their anisotropic effect, deometrical singularities found in the welded joint, and heat affected zone behaviour by hydroforming process. This process contributes to reduce the number of welding...

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Main Authors: Radi B., Cherouat A., El Hami A., Mahfoudh A.
Format: Article
Language:English
Published: EDP Sciences 2010-01-01
Series:International Journal for Simulation and Multidisciplinary Design Optimization
Subjects:
Online Access:https://www.ijsmdo.org/articles/smdo/pdf/2010/01/smdo2010006.pdf
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author Radi B.
Cherouat A.
El Hami A.
Mahfoudh A.
author_facet Radi B.
Cherouat A.
El Hami A.
Mahfoudh A.
author_sort Radi B.
collection DOAJ
description This paper presents an experimental/numerical methodology which aims to improve 3D welded tube considering their anisotropic effect, deometrical singularities found in the welded joint, and heat affected zone behaviour by hydroforming process. This process contributes to reduce the number of welding and assembly operations needed to generate complex structures, while improving the weight saving and quality of finished parts. In spite of the advances in the performance of this manufacturing technology, some problems are linked to particularities of certain raw materials and additional studies must be developed, like in the case of welded tubes. The experimental study is dedicated to the identification of stress-strain flow of the base metal and the heat-affected zone from the global measure of tube investigate the heat affected zone mechanical behaviour. Workpiece behaviour's models used to simulate the expansion tests, made it possible to highlight the combined effects of the inhomogeneous behaviour of basic material and heat affected zone, as well as the geometrical singularities found in the welded tubes. From the simulations carried out, it is clear the influence of the plastic flow behaviour of the welded tube in the final results (thickness distribution, stress instability, tube circularity, critical thinning and rupture).
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spelling doaj.art-ad0ea0a849334194bfaf39a7be443b202022-12-21T22:10:37ZengEDP SciencesInternational Journal for Simulation and Multidisciplinary Design Optimization1779-627X1779-62882010-01-0141394710.1051/ijsmdo/2010006smdo2010006Optimization technics to identify the characteristics of a hydroformed structureRadi B.Cherouat A.El Hami A.Mahfoudh A.This paper presents an experimental/numerical methodology which aims to improve 3D welded tube considering their anisotropic effect, deometrical singularities found in the welded joint, and heat affected zone behaviour by hydroforming process. This process contributes to reduce the number of welding and assembly operations needed to generate complex structures, while improving the weight saving and quality of finished parts. In spite of the advances in the performance of this manufacturing technology, some problems are linked to particularities of certain raw materials and additional studies must be developed, like in the case of welded tubes. The experimental study is dedicated to the identification of stress-strain flow of the base metal and the heat-affected zone from the global measure of tube investigate the heat affected zone mechanical behaviour. Workpiece behaviour's models used to simulate the expansion tests, made it possible to highlight the combined effects of the inhomogeneous behaviour of basic material and heat affected zone, as well as the geometrical singularities found in the welded tubes. From the simulations carried out, it is clear the influence of the plastic flow behaviour of the welded tube in the final results (thickness distribution, stress instability, tube circularity, critical thinning and rupture).https://www.ijsmdo.org/articles/smdo/pdf/2010/01/smdo2010006.pdfhydroformingwelded tubeanisotropic plastic flownanoindentationnumerical simulation
spellingShingle Radi B.
Cherouat A.
El Hami A.
Mahfoudh A.
Optimization technics to identify the characteristics of a hydroformed structure
International Journal for Simulation and Multidisciplinary Design Optimization
hydroforming
welded tube
anisotropic plastic flow
nanoindentation
numerical simulation
title Optimization technics to identify the characteristics of a hydroformed structure
title_full Optimization technics to identify the characteristics of a hydroformed structure
title_fullStr Optimization technics to identify the characteristics of a hydroformed structure
title_full_unstemmed Optimization technics to identify the characteristics of a hydroformed structure
title_short Optimization technics to identify the characteristics of a hydroformed structure
title_sort optimization technics to identify the characteristics of a hydroformed structure
topic hydroforming
welded tube
anisotropic plastic flow
nanoindentation
numerical simulation
url https://www.ijsmdo.org/articles/smdo/pdf/2010/01/smdo2010006.pdf
work_keys_str_mv AT radib optimizationtechnicstoidentifythecharacteristicsofahydroformedstructure
AT cherouata optimizationtechnicstoidentifythecharacteristicsofahydroformedstructure
AT elhamia optimizationtechnicstoidentifythecharacteristicsofahydroformedstructure
AT mahfoudha optimizationtechnicstoidentifythecharacteristicsofahydroformedstructure