Achievement of Automatic Copper Wire Elongation System

Copper wire is a major conduction material that carries a variety of signals in industry. Presently, automatic wire elongating machines to produce very thin wiresare available for manufacturing. However, the original wires for the elongating process to thin sizes need heating, drawing and then threa...

Full description

Bibliographic Details
Main Authors: Hsiung-Cheng Lin, Chung-Hao Cheng
Format: Article
Language:English
Published: MDPI AG 2019-05-01
Series:Algorithms
Subjects:
Online Access:https://www.mdpi.com/1999-4893/12/5/105
_version_ 1811232619485986816
author Hsiung-Cheng Lin
Chung-Hao Cheng
author_facet Hsiung-Cheng Lin
Chung-Hao Cheng
author_sort Hsiung-Cheng Lin
collection DOAJ
description Copper wire is a major conduction material that carries a variety of signals in industry. Presently, automatic wire elongating machines to produce very thin wiresare available for manufacturing. However, the original wires for the elongating process to thin sizes need heating, drawing and then threadingthrough the die molds by the manpower before the machine starts to work. This procedure repeatsuntil the wire threads through all various die molds. To replace the manpower, this paper aims to develop an automatic wire die molds threading system for the wire elongation process. Three pneumatic grippers are designed in the proposed system. The first gripper is used to clamp the wire. The second gripper fixed in the rotating mechanism is to draw the heated wire. The third gripper is used to move the wire for threading through the dies mold. The force designed for drawing the wire can be adjusted via the gear ratio. The experimental results confirm that the proposed system can accomplish the wiredies mold threading processin term of robustness, rapidness and accuracy.
first_indexed 2024-04-12T11:05:55Z
format Article
id doaj.art-ad5a5613b51b4deb89c4e3341f4c9a2c
institution Directory Open Access Journal
issn 1999-4893
language English
last_indexed 2024-04-12T11:05:55Z
publishDate 2019-05-01
publisher MDPI AG
record_format Article
series Algorithms
spelling doaj.art-ad5a5613b51b4deb89c4e3341f4c9a2c2022-12-22T03:35:46ZengMDPI AGAlgorithms1999-48932019-05-0112510510.3390/a12050105a12050105Achievement of Automatic Copper Wire Elongation SystemHsiung-Cheng Lin0Chung-Hao Cheng1Department of Electronic Engineering, National Chin-Yi University of Technology, Taichung 41170, TaiwanDepartment of Electronic Engineering, National Chin-Yi University of Technology, Taichung 41170, TaiwanCopper wire is a major conduction material that carries a variety of signals in industry. Presently, automatic wire elongating machines to produce very thin wiresare available for manufacturing. However, the original wires for the elongating process to thin sizes need heating, drawing and then threadingthrough the die molds by the manpower before the machine starts to work. This procedure repeatsuntil the wire threads through all various die molds. To replace the manpower, this paper aims to develop an automatic wire die molds threading system for the wire elongation process. Three pneumatic grippers are designed in the proposed system. The first gripper is used to clamp the wire. The second gripper fixed in the rotating mechanism is to draw the heated wire. The third gripper is used to move the wire for threading through the dies mold. The force designed for drawing the wire can be adjusted via the gear ratio. The experimental results confirm that the proposed system can accomplish the wiredies mold threading processin term of robustness, rapidness and accuracy.https://www.mdpi.com/1999-4893/12/5/105automationcopper wiredrawing machineelongationpneumatic gripper
spellingShingle Hsiung-Cheng Lin
Chung-Hao Cheng
Achievement of Automatic Copper Wire Elongation System
Algorithms
automation
copper wire
drawing machine
elongation
pneumatic gripper
title Achievement of Automatic Copper Wire Elongation System
title_full Achievement of Automatic Copper Wire Elongation System
title_fullStr Achievement of Automatic Copper Wire Elongation System
title_full_unstemmed Achievement of Automatic Copper Wire Elongation System
title_short Achievement of Automatic Copper Wire Elongation System
title_sort achievement of automatic copper wire elongation system
topic automation
copper wire
drawing machine
elongation
pneumatic gripper
url https://www.mdpi.com/1999-4893/12/5/105
work_keys_str_mv AT hsiungchenglin achievementofautomaticcopperwireelongationsystem
AT chunghaocheng achievementofautomaticcopperwireelongationsystem