The Influence of Fly Ash on Mechanical Properties of Clay-Based Ceramics

Elastic properties of mixtures of illitic clay, thermal power plant fly ash (fluidized fly ash—FFA and pulverized fly ash—PFA), and grog were investigated during the heating and cooling stages of the firing. The grog part in the mixtures was replaced with 10, 20, 30, and 40 mass% of the fly ash, res...

Full description

Bibliographic Details
Main Authors: Tomáš Húlan, Igor Štubňa, Ján Ondruška, Anton Trník
Format: Article
Language:English
Published: MDPI AG 2020-10-01
Series:Minerals
Subjects:
Online Access:https://www.mdpi.com/2075-163X/10/10/930
_version_ 1797550262508847104
author Tomáš Húlan
Igor Štubňa
Ján Ondruška
Anton Trník
author_facet Tomáš Húlan
Igor Štubňa
Ján Ondruška
Anton Trník
author_sort Tomáš Húlan
collection DOAJ
description Elastic properties of mixtures of illitic clay, thermal power plant fly ash (fluidized fly ash—FFA and pulverized fly ash—PFA), and grog were investigated during the heating and cooling stages of the firing. The grog part in the mixtures was replaced with 10, 20, 30, and 40 mass% of the fly ash, respectively. The temperature dependence of Young’s modulus was derived using the dynamical thermomechanical analysis, in which dimensions and mass determined from thermogravimeric and thermodilatometric results were used. Flexural strength was measured at the room temperature using the three-point bending test. The following results were obtained: (1) Bulk density showed a decreasing trend up to 900 °C and a steep increase above 900 °C. During cooling, the bulk density slightly increased down to the room temperature. (2) Young’s modulus increased significantly during heating up to ~300 °C. Dehydroxylation was almost not reflected in Young’s modulus. At temperatures higher than 800 °C, Young’s modulus began to increase due to sintering. (3) During cooling, down to the glass transformation, Young’s modulus slightly increased and then began to slightly decrease due to microcracking between phases with different thermal expansion coefficients. (4) Around the β→α quartz transition, radial stresses on the quartz grain altered from compressive to tensile, creating microcracks. Below 560 °C, the radial stress remained tensile, and consequently, the microcracking around the quartz grains and a decreasing Young’s modulus continued. (5) With a lower amount of PFA and FFA, a higher Young’s modulus was reached after sintering. The final values of Young’s modulus, measured after firing, show a decreasing trend and depend linearly on the part of fly ash. (6) The flexural strength measured after firing decreased linearly with the amount of the fly ash for both mixtures.
first_indexed 2024-03-10T15:26:48Z
format Article
id doaj.art-adb5847e56464da490570e77ffe781f1
institution Directory Open Access Journal
issn 2075-163X
language English
last_indexed 2024-03-10T15:26:48Z
publishDate 2020-10-01
publisher MDPI AG
record_format Article
series Minerals
spelling doaj.art-adb5847e56464da490570e77ffe781f12023-11-20T18:00:14ZengMDPI AGMinerals2075-163X2020-10-01101093010.3390/min10100930The Influence of Fly Ash on Mechanical Properties of Clay-Based CeramicsTomáš Húlan0Igor Štubňa1Ján Ondruška2Anton Trník3Department of Physics, Faculty of Natural Sciences, Constantine the Philosopher University in Nitra, Tr. A. Hlinku 1, 94974 Nitra, SlovakiaDepartment of Physics, Faculty of Natural Sciences, Constantine the Philosopher University in Nitra, Tr. A. Hlinku 1, 94974 Nitra, SlovakiaDepartment of Physics, Faculty of Natural Sciences, Constantine the Philosopher University in Nitra, Tr. A. Hlinku 1, 94974 Nitra, SlovakiaDepartment of Physics, Faculty of Natural Sciences, Constantine the Philosopher University in Nitra, Tr. A. Hlinku 1, 94974 Nitra, SlovakiaElastic properties of mixtures of illitic clay, thermal power plant fly ash (fluidized fly ash—FFA and pulverized fly ash—PFA), and grog were investigated during the heating and cooling stages of the firing. The grog part in the mixtures was replaced with 10, 20, 30, and 40 mass% of the fly ash, respectively. The temperature dependence of Young’s modulus was derived using the dynamical thermomechanical analysis, in which dimensions and mass determined from thermogravimeric and thermodilatometric results were used. Flexural strength was measured at the room temperature using the three-point bending test. The following results were obtained: (1) Bulk density showed a decreasing trend up to 900 °C and a steep increase above 900 °C. During cooling, the bulk density slightly increased down to the room temperature. (2) Young’s modulus increased significantly during heating up to ~300 °C. Dehydroxylation was almost not reflected in Young’s modulus. At temperatures higher than 800 °C, Young’s modulus began to increase due to sintering. (3) During cooling, down to the glass transformation, Young’s modulus slightly increased and then began to slightly decrease due to microcracking between phases with different thermal expansion coefficients. (4) Around the β→α quartz transition, radial stresses on the quartz grain altered from compressive to tensile, creating microcracks. Below 560 °C, the radial stress remained tensile, and consequently, the microcracking around the quartz grains and a decreasing Young’s modulus continued. (5) With a lower amount of PFA and FFA, a higher Young’s modulus was reached after sintering. The final values of Young’s modulus, measured after firing, show a decreasing trend and depend linearly on the part of fly ash. (6) The flexural strength measured after firing decreased linearly with the amount of the fly ash for both mixtures.https://www.mdpi.com/2075-163X/10/10/930clay ceramicsillitefly ashfiringYoung’s modulusflexural strength
spellingShingle Tomáš Húlan
Igor Štubňa
Ján Ondruška
Anton Trník
The Influence of Fly Ash on Mechanical Properties of Clay-Based Ceramics
Minerals
clay ceramics
illite
fly ash
firing
Young’s modulus
flexural strength
title The Influence of Fly Ash on Mechanical Properties of Clay-Based Ceramics
title_full The Influence of Fly Ash on Mechanical Properties of Clay-Based Ceramics
title_fullStr The Influence of Fly Ash on Mechanical Properties of Clay-Based Ceramics
title_full_unstemmed The Influence of Fly Ash on Mechanical Properties of Clay-Based Ceramics
title_short The Influence of Fly Ash on Mechanical Properties of Clay-Based Ceramics
title_sort influence of fly ash on mechanical properties of clay based ceramics
topic clay ceramics
illite
fly ash
firing
Young’s modulus
flexural strength
url https://www.mdpi.com/2075-163X/10/10/930
work_keys_str_mv AT tomashulan theinfluenceofflyashonmechanicalpropertiesofclaybasedceramics
AT igorstubna theinfluenceofflyashonmechanicalpropertiesofclaybasedceramics
AT janondruska theinfluenceofflyashonmechanicalpropertiesofclaybasedceramics
AT antontrnik theinfluenceofflyashonmechanicalpropertiesofclaybasedceramics
AT tomashulan influenceofflyashonmechanicalpropertiesofclaybasedceramics
AT igorstubna influenceofflyashonmechanicalpropertiesofclaybasedceramics
AT janondruska influenceofflyashonmechanicalpropertiesofclaybasedceramics
AT antontrnik influenceofflyashonmechanicalpropertiesofclaybasedceramics