Carbon/Basalt Fibers Hybrid Composites: Hybrid Design and the Application in Automobile Engine Hood

The low-velocity impact properties and the optimal hybrid ratio range for improving the property of hybrid composites are studied, and the application of hybrid composites in automobile engine hoods is discussed in this paper. The low-velocity impact properties of the hybrid composite material are s...

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Main Authors: Yongfeng Pu, Baichuan Liu, Guilian Xue, Hongyu Liang, Fangwu Ma, Meng Yang, Guangdong Tian
Format: Article
Language:English
Published: MDPI AG 2022-09-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/14/18/3917
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author Yongfeng Pu
Baichuan Liu
Guilian Xue
Hongyu Liang
Fangwu Ma
Meng Yang
Guangdong Tian
author_facet Yongfeng Pu
Baichuan Liu
Guilian Xue
Hongyu Liang
Fangwu Ma
Meng Yang
Guangdong Tian
author_sort Yongfeng Pu
collection DOAJ
description The low-velocity impact properties and the optimal hybrid ratio range for improving the property of hybrid composites are studied, and the application of hybrid composites in automobile engine hoods is discussed in this paper. The low-velocity impact properties of the hybrid composite material are simulated under different stacking sequences and hybrid ratios by finite element simulation, and the accuracy of the finite element model (FEM) is verified through experiments. Increasing the proportion of carbon fiber (CF) in the hybrid layer and placing the basalt fiber (BF) on the compression side can improve the energy absorption capacity under low-velocity impact loads. CF/BF hybrid composite hoods are optimized based on the steel hood and the low-velocity impact performance of the hybrid composite. The BCCC layer absorbs the most energy under low-velocity impact loads. Compared with CFRP, the energy absorbed under 10 J and 20 J impact energy is increased by 26.1% and 14.2%, respectively. Through the low-velocity impact properties of hybrid composites, we found that placing BF on the side of the load and keep the ratio below 50%, while increasing the proportion of CF in the hybrid laminate can significantly improve the property of the hybrid laminate. The results show that the stiffness and modal properties of the hybrid composite can meet the design index requirements, and the pedestrian protection capability of the hood will also increase with the increase in the proportion of BF.
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spelling doaj.art-adda1561887b46d6964df4f9a19424cc2023-11-23T18:32:05ZengMDPI AGPolymers2073-43602022-09-011418391710.3390/polym14183917Carbon/Basalt Fibers Hybrid Composites: Hybrid Design and the Application in Automobile Engine HoodYongfeng Pu0Baichuan Liu1Guilian Xue2Hongyu Liang3Fangwu Ma4Meng Yang5Guangdong Tian6State Key Laboratory of Automotive Simulation and Control, Jilin University, Changchun 130022, ChinaState Key Laboratory of Automotive Simulation and Control, Jilin University, Changchun 130022, ChinaState Key Laboratory of Automotive Simulation and Control, Jilin University, Changchun 130022, ChinaState Key Laboratory of Automotive Simulation and Control, Jilin University, Changchun 130022, ChinaState Key Laboratory of Automotive Simulation and Control, Jilin University, Changchun 130022, ChinaAutomobile Research Institute of China Heavy Duty Automobile Group Co., Ltd., Jinan 250031, ChinaSchool of Mechanical-Electrical and Vehicle Engineering, Beijing University of Civil Engineering and Architecture, Beijing 100044, ChinaThe low-velocity impact properties and the optimal hybrid ratio range for improving the property of hybrid composites are studied, and the application of hybrid composites in automobile engine hoods is discussed in this paper. The low-velocity impact properties of the hybrid composite material are simulated under different stacking sequences and hybrid ratios by finite element simulation, and the accuracy of the finite element model (FEM) is verified through experiments. Increasing the proportion of carbon fiber (CF) in the hybrid layer and placing the basalt fiber (BF) on the compression side can improve the energy absorption capacity under low-velocity impact loads. CF/BF hybrid composite hoods are optimized based on the steel hood and the low-velocity impact performance of the hybrid composite. The BCCC layer absorbs the most energy under low-velocity impact loads. Compared with CFRP, the energy absorbed under 10 J and 20 J impact energy is increased by 26.1% and 14.2%, respectively. Through the low-velocity impact properties of hybrid composites, we found that placing BF on the side of the load and keep the ratio below 50%, while increasing the proportion of CF in the hybrid laminate can significantly improve the property of the hybrid laminate. The results show that the stiffness and modal properties of the hybrid composite can meet the design index requirements, and the pedestrian protection capability of the hood will also increase with the increase in the proportion of BF.https://www.mdpi.com/2073-4360/14/18/3917carbon/basalt hybrid compositeslow-velocity impact propertieshybrid designcarbon/basalt hybrid composites hood
spellingShingle Yongfeng Pu
Baichuan Liu
Guilian Xue
Hongyu Liang
Fangwu Ma
Meng Yang
Guangdong Tian
Carbon/Basalt Fibers Hybrid Composites: Hybrid Design and the Application in Automobile Engine Hood
Polymers
carbon/basalt hybrid composites
low-velocity impact properties
hybrid design
carbon/basalt hybrid composites hood
title Carbon/Basalt Fibers Hybrid Composites: Hybrid Design and the Application in Automobile Engine Hood
title_full Carbon/Basalt Fibers Hybrid Composites: Hybrid Design and the Application in Automobile Engine Hood
title_fullStr Carbon/Basalt Fibers Hybrid Composites: Hybrid Design and the Application in Automobile Engine Hood
title_full_unstemmed Carbon/Basalt Fibers Hybrid Composites: Hybrid Design and the Application in Automobile Engine Hood
title_short Carbon/Basalt Fibers Hybrid Composites: Hybrid Design and the Application in Automobile Engine Hood
title_sort carbon basalt fibers hybrid composites hybrid design and the application in automobile engine hood
topic carbon/basalt hybrid composites
low-velocity impact properties
hybrid design
carbon/basalt hybrid composites hood
url https://www.mdpi.com/2073-4360/14/18/3917
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