Effects of used sand recycling on the foundry properties of three-dimensional printed sand moulds and cores

Sand casting is one of the important metal casting processes that involves hard labour and patternmaking to produce sand moulds. However, it has evolved considerably since the adoption of rapid sand casting, a type of additive manufacturing. This advancement has reduced costs and improved lead time...

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Main Authors: Matjila Makwena Annikie, Nyembwe Kasongo
Format: Article
Language:English
Published: EDP Sciences 2023-01-01
Series:MATEC Web of Conferences
Online Access:https://www.matec-conferences.org/articles/matecconf/pdf/2023/15/matecconf_rapdasa2023_09003.pdf
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author Matjila Makwena Annikie
Nyembwe Kasongo
author_facet Matjila Makwena Annikie
Nyembwe Kasongo
author_sort Matjila Makwena Annikie
collection DOAJ
description Sand casting is one of the important metal casting processes that involves hard labour and patternmaking to produce sand moulds. However, it has evolved considerably since the adoption of rapid sand casting, a type of additive manufacturing. This advancement has reduced costs and improved lead time by eliminating tooling. Nevertheless, there are still some challenges that are being experienced, such as the recyclability of the waste sand produced by the foundry. With high costs of virgin sand and sand disposal, reusing the used sand is important. The objective of this paper is to evaluate the feasibility of adding new sand to the used sand during rapid sand casting. The results indicate that the semi-activated sand collected from the hopper can be reused to produce sand moulds and cores if new sand is added to it.
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spelling doaj.art-ae02dc81c17f4093af0d875cfd82a7ac2024-01-26T16:40:09ZengEDP SciencesMATEC Web of Conferences2261-236X2023-01-013880900310.1051/matecconf/202338809003matecconf_rapdasa2023_09003Effects of used sand recycling on the foundry properties of three-dimensional printed sand moulds and coresMatjila Makwena Annikie0Nyembwe Kasongo1Department of Engineering Metallurgy, University of JohannesburgDepartment of Engineering Metallurgy, University of JohannesburgSand casting is one of the important metal casting processes that involves hard labour and patternmaking to produce sand moulds. However, it has evolved considerably since the adoption of rapid sand casting, a type of additive manufacturing. This advancement has reduced costs and improved lead time by eliminating tooling. Nevertheless, there are still some challenges that are being experienced, such as the recyclability of the waste sand produced by the foundry. With high costs of virgin sand and sand disposal, reusing the used sand is important. The objective of this paper is to evaluate the feasibility of adding new sand to the used sand during rapid sand casting. The results indicate that the semi-activated sand collected from the hopper can be reused to produce sand moulds and cores if new sand is added to it.https://www.matec-conferences.org/articles/matecconf/pdf/2023/15/matecconf_rapdasa2023_09003.pdf
spellingShingle Matjila Makwena Annikie
Nyembwe Kasongo
Effects of used sand recycling on the foundry properties of three-dimensional printed sand moulds and cores
MATEC Web of Conferences
title Effects of used sand recycling on the foundry properties of three-dimensional printed sand moulds and cores
title_full Effects of used sand recycling on the foundry properties of three-dimensional printed sand moulds and cores
title_fullStr Effects of used sand recycling on the foundry properties of three-dimensional printed sand moulds and cores
title_full_unstemmed Effects of used sand recycling on the foundry properties of three-dimensional printed sand moulds and cores
title_short Effects of used sand recycling on the foundry properties of three-dimensional printed sand moulds and cores
title_sort effects of used sand recycling on the foundry properties of three dimensional printed sand moulds and cores
url https://www.matec-conferences.org/articles/matecconf/pdf/2023/15/matecconf_rapdasa2023_09003.pdf
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