Parameter Optimization of PET Plastic Preform Bottles in Injection Molding Process Using Grey-Based Taguchi Method

The paper investigated the optimization design of plastic injection molding process parameters for preformed bottle production using the grey-Taguchi method to minimize shrinkage defects. Diametrical (radial) and length (axial) shrinkage were taken as the responses for one-liter PET plastic preform...

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Main Authors: Ermias Aswossie Berihun, Teshome Mulatie Bogale
Format: Article
Language:English
Published: Hindawi Limited 2022-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2022/4416602
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author Ermias Aswossie Berihun
Teshome Mulatie Bogale
author_facet Ermias Aswossie Berihun
Teshome Mulatie Bogale
author_sort Ermias Aswossie Berihun
collection DOAJ
description The paper investigated the optimization design of plastic injection molding process parameters for preformed bottle production using the grey-Taguchi method to minimize shrinkage defects. Diametrical (radial) and length (axial) shrinkage were taken as the responses for one-liter PET plastic preform bottle to perform optimization by controlling four injection molding process parameters. The obtained optimum parameter combination was 260°C melting temperature, 70°C molding temperature, 120 MPa holding pressure, and 15 s cooling time. Melting temperature was the most significant factor according to the ANOVA in PET plastic preform of bottle production. The experimental validation test was also performed using the optimal level settings, five samples of preforms were taken, and the result showed that the shrinkage of the preform was reduced by 22.55%. The average grey relational grade, 0.853, of the confirmation results was found between the confidence intervals of 0.581 and 1.125 for the 95% confidence level. Therefore, the confirmation test showed a good agreement between the predicted and experimental values.
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spelling doaj.art-ae291596778440ef90d666abd155bed52022-12-22T04:25:49ZengHindawi LimitedAdvances in Materials Science and Engineering1687-84422022-01-01202210.1155/2022/4416602Parameter Optimization of PET Plastic Preform Bottles in Injection Molding Process Using Grey-Based Taguchi MethodErmias Aswossie Berihun0Teshome Mulatie Bogale1Mechanical Engineering DepartmentMechanical Engineering DepartmentThe paper investigated the optimization design of plastic injection molding process parameters for preformed bottle production using the grey-Taguchi method to minimize shrinkage defects. Diametrical (radial) and length (axial) shrinkage were taken as the responses for one-liter PET plastic preform bottle to perform optimization by controlling four injection molding process parameters. The obtained optimum parameter combination was 260°C melting temperature, 70°C molding temperature, 120 MPa holding pressure, and 15 s cooling time. Melting temperature was the most significant factor according to the ANOVA in PET plastic preform of bottle production. The experimental validation test was also performed using the optimal level settings, five samples of preforms were taken, and the result showed that the shrinkage of the preform was reduced by 22.55%. The average grey relational grade, 0.853, of the confirmation results was found between the confidence intervals of 0.581 and 1.125 for the 95% confidence level. Therefore, the confirmation test showed a good agreement between the predicted and experimental values.http://dx.doi.org/10.1155/2022/4416602
spellingShingle Ermias Aswossie Berihun
Teshome Mulatie Bogale
Parameter Optimization of PET Plastic Preform Bottles in Injection Molding Process Using Grey-Based Taguchi Method
Advances in Materials Science and Engineering
title Parameter Optimization of PET Plastic Preform Bottles in Injection Molding Process Using Grey-Based Taguchi Method
title_full Parameter Optimization of PET Plastic Preform Bottles in Injection Molding Process Using Grey-Based Taguchi Method
title_fullStr Parameter Optimization of PET Plastic Preform Bottles in Injection Molding Process Using Grey-Based Taguchi Method
title_full_unstemmed Parameter Optimization of PET Plastic Preform Bottles in Injection Molding Process Using Grey-Based Taguchi Method
title_short Parameter Optimization of PET Plastic Preform Bottles in Injection Molding Process Using Grey-Based Taguchi Method
title_sort parameter optimization of pet plastic preform bottles in injection molding process using grey based taguchi method
url http://dx.doi.org/10.1155/2022/4416602
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