Effect of Er on Microstructure and Corrosion Behavior of Al–Zn–Mg–Cu–Sc–Zr Aluminum Alloys

In this study, the influence of Er addition on the microstructure, type transformation of second phases, and corrosion resistance of an Al–Zn–Mg–Cu alloy were explored. The results revealed that the added Er element could significantly refine the alloy grains and change the second-phase composition...

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Main Authors: Qingyuan Xing, Xiaohui Wu, Jinxin Zang, Linggang Meng, Xingguo Zhang
Format: Article
Language:English
Published: MDPI AG 2022-01-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/15/3/1040
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author Qingyuan Xing
Xiaohui Wu
Jinxin Zang
Linggang Meng
Xingguo Zhang
author_facet Qingyuan Xing
Xiaohui Wu
Jinxin Zang
Linggang Meng
Xingguo Zhang
author_sort Qingyuan Xing
collection DOAJ
description In this study, the influence of Er addition on the microstructure, type transformation of second phases, and corrosion resistance of an Al–Zn–Mg–Cu alloy were explored. The results revealed that the added Er element could significantly refine the alloy grains and change the second-phase composition at the grain boundary of the alloy. In the as-cast state, the Er element significantly enhanced the corrosion resistance of the alloy due to its refining effect on the grains and second phases at the grain boundary. The addition of the alloying element Er to the investigated alloy changed the type of corrosion attack on the alloy’s surface. In the presence of Er, the dominant type of corrosion attack is pitting corrosion, while the alloy without Er is prone to intergranular corrosion attack. After a solution treatment, the Al<sub>8</sub>Cu<sub>4</sub>Er phase was formed, in which the interaction with the Cu element and the competitive growth relation to the Al<sub>3</sub>Er phase were the key factors influencing the corrosion resistance of the alloy. The anodic corrosion mechanism of the Al<sub>8</sub>Cu<sub>4</sub>Er and Al<sub>3</sub>Er phases evidently lowered the alloy corrosion rate, and the depth of the corrosion pit declined from 197 μm to 155 μm; however, further improvement of corrosion resistance was restricted by the morphology and size of the Al<sub>8</sub>Cu<sub>4</sub>Er phase after its formation and growth; therefore, adjusting the matching design of the Cu and Er elements can allow Er to improve the corrosion resistance of the Al–Zn–Mg–Cu aluminum alloy to the greatest extent.
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spelling doaj.art-ae397a7b3d3d4b6fb872122d03911fd72023-11-23T17:01:16ZengMDPI AGMaterials1996-19442022-01-01153104010.3390/ma15031040Effect of Er on Microstructure and Corrosion Behavior of Al–Zn–Mg–Cu–Sc–Zr Aluminum AlloysQingyuan Xing0Xiaohui Wu1Jinxin Zang2Linggang Meng3Xingguo Zhang4AECC Beijing Institute of Aeronautical Materials, Beijing 100095, ChinaSchool of Materials Science and Engineering, Dalian University of Technology, Dalian 116024, ChinaAECC Beijing Institute of Aeronautical Materials, Beijing 100095, ChinaSchool of Materials Science and Engineering, Dalian University of Technology, Dalian 116024, ChinaSchool of Materials Science and Engineering, Dalian University of Technology, Dalian 116024, ChinaIn this study, the influence of Er addition on the microstructure, type transformation of second phases, and corrosion resistance of an Al–Zn–Mg–Cu alloy were explored. The results revealed that the added Er element could significantly refine the alloy grains and change the second-phase composition at the grain boundary of the alloy. In the as-cast state, the Er element significantly enhanced the corrosion resistance of the alloy due to its refining effect on the grains and second phases at the grain boundary. The addition of the alloying element Er to the investigated alloy changed the type of corrosion attack on the alloy’s surface. In the presence of Er, the dominant type of corrosion attack is pitting corrosion, while the alloy without Er is prone to intergranular corrosion attack. After a solution treatment, the Al<sub>8</sub>Cu<sub>4</sub>Er phase was formed, in which the interaction with the Cu element and the competitive growth relation to the Al<sub>3</sub>Er phase were the key factors influencing the corrosion resistance of the alloy. The anodic corrosion mechanism of the Al<sub>8</sub>Cu<sub>4</sub>Er and Al<sub>3</sub>Er phases evidently lowered the alloy corrosion rate, and the depth of the corrosion pit declined from 197 μm to 155 μm; however, further improvement of corrosion resistance was restricted by the morphology and size of the Al<sub>8</sub>Cu<sub>4</sub>Er phase after its formation and growth; therefore, adjusting the matching design of the Cu and Er elements can allow Er to improve the corrosion resistance of the Al–Zn–Mg–Cu aluminum alloy to the greatest extent.https://www.mdpi.com/1996-1944/15/3/1040Al–Zn–Mg–Cu–Sc–Zr alloyevolution of Er phaseintergranular corrosion
spellingShingle Qingyuan Xing
Xiaohui Wu
Jinxin Zang
Linggang Meng
Xingguo Zhang
Effect of Er on Microstructure and Corrosion Behavior of Al–Zn–Mg–Cu–Sc–Zr Aluminum Alloys
Materials
Al–Zn–Mg–Cu–Sc–Zr alloy
evolution of Er phase
intergranular corrosion
title Effect of Er on Microstructure and Corrosion Behavior of Al–Zn–Mg–Cu–Sc–Zr Aluminum Alloys
title_full Effect of Er on Microstructure and Corrosion Behavior of Al–Zn–Mg–Cu–Sc–Zr Aluminum Alloys
title_fullStr Effect of Er on Microstructure and Corrosion Behavior of Al–Zn–Mg–Cu–Sc–Zr Aluminum Alloys
title_full_unstemmed Effect of Er on Microstructure and Corrosion Behavior of Al–Zn–Mg–Cu–Sc–Zr Aluminum Alloys
title_short Effect of Er on Microstructure and Corrosion Behavior of Al–Zn–Mg–Cu–Sc–Zr Aluminum Alloys
title_sort effect of er on microstructure and corrosion behavior of al zn mg cu sc zr aluminum alloys
topic Al–Zn–Mg–Cu–Sc–Zr alloy
evolution of Er phase
intergranular corrosion
url https://www.mdpi.com/1996-1944/15/3/1040
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AT linggangmeng effectoferonmicrostructureandcorrosionbehaviorofalznmgcusczraluminumalloys
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