Dry Fibre Placement: The Influence of Process Parameters on Mechanical Laminate Properties and Infusion Behaviour

Within the dry fibre placement (DFP) process, spread and pre-bindered carbon fibre rovings are automatically processed into dry textile preforms using 2-D and 3-D laying systems. The aim was to automate existing hand lay-up processes, reducing the complexity, increasing robustness, and facilitating...

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Main Authors: Benjamin Grisin, Stefan Carosella, Peter Middendorf
Format: Article
Language:English
Published: MDPI AG 2021-11-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/13/21/3853
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author Benjamin Grisin
Stefan Carosella
Peter Middendorf
author_facet Benjamin Grisin
Stefan Carosella
Peter Middendorf
author_sort Benjamin Grisin
collection DOAJ
description Within the dry fibre placement (DFP) process, spread and pre-bindered carbon fibre rovings are automatically processed into dry textile preforms using 2-D and 3-D laying systems. The aim was to automate existing hand lay-up processes, reducing the complexity, increasing robustness, and facilitating the handling of the DFP technology. Process reliability, low waste rates, and flexible production are demonstrated. In this publication, the influences of the process parameters, 2 mm wide gaps and the percentage of 90° plies in the laminate, are investigated with regard to the mechanical properties, the permeability, and the infusion times in the preform z-direction (thickness). The effects on stiffness and strength are compared for several use cases. An approach to determine the infusion times as a function of the laminate thickness, the ply structure, and 2 mm wide gaps is demonstrated and analysed using vacuum-assisted process (VAP) infusion tests. The investigations are performed with carbon fibre tows (24 k), a reactive epoxy-based binder system, and a thermoset infusion resin system.
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spelling doaj.art-ae5cf63ae0e9439baac0a18ec89595042023-11-22T21:29:41ZengMDPI AGPolymers2073-43602021-11-011321385310.3390/polym13213853Dry Fibre Placement: The Influence of Process Parameters on Mechanical Laminate Properties and Infusion BehaviourBenjamin Grisin0Stefan Carosella1Peter Middendorf2Institute of Aircraft Design (IFB), University of Stuttgart, Pfaffenwaldring 31, 70569 Stuttgart, GermanyInstitute of Aircraft Design (IFB), University of Stuttgart, Pfaffenwaldring 31, 70569 Stuttgart, GermanyInstitute of Aircraft Design (IFB), University of Stuttgart, Pfaffenwaldring 31, 70569 Stuttgart, GermanyWithin the dry fibre placement (DFP) process, spread and pre-bindered carbon fibre rovings are automatically processed into dry textile preforms using 2-D and 3-D laying systems. The aim was to automate existing hand lay-up processes, reducing the complexity, increasing robustness, and facilitating the handling of the DFP technology. Process reliability, low waste rates, and flexible production are demonstrated. In this publication, the influences of the process parameters, 2 mm wide gaps and the percentage of 90° plies in the laminate, are investigated with regard to the mechanical properties, the permeability, and the infusion times in the preform z-direction (thickness). The effects on stiffness and strength are compared for several use cases. An approach to determine the infusion times as a function of the laminate thickness, the ply structure, and 2 mm wide gaps is demonstrated and analysed using vacuum-assisted process (VAP) infusion tests. The investigations are performed with carbon fibre tows (24 k), a reactive epoxy-based binder system, and a thermoset infusion resin system.https://www.mdpi.com/2073-4360/13/21/3853dry fibre placementmechanical propertiescarbon fibregapsVAPthermoset
spellingShingle Benjamin Grisin
Stefan Carosella
Peter Middendorf
Dry Fibre Placement: The Influence of Process Parameters on Mechanical Laminate Properties and Infusion Behaviour
Polymers
dry fibre placement
mechanical properties
carbon fibre
gaps
VAP
thermoset
title Dry Fibre Placement: The Influence of Process Parameters on Mechanical Laminate Properties and Infusion Behaviour
title_full Dry Fibre Placement: The Influence of Process Parameters on Mechanical Laminate Properties and Infusion Behaviour
title_fullStr Dry Fibre Placement: The Influence of Process Parameters on Mechanical Laminate Properties and Infusion Behaviour
title_full_unstemmed Dry Fibre Placement: The Influence of Process Parameters on Mechanical Laminate Properties and Infusion Behaviour
title_short Dry Fibre Placement: The Influence of Process Parameters on Mechanical Laminate Properties and Infusion Behaviour
title_sort dry fibre placement the influence of process parameters on mechanical laminate properties and infusion behaviour
topic dry fibre placement
mechanical properties
carbon fibre
gaps
VAP
thermoset
url https://www.mdpi.com/2073-4360/13/21/3853
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AT stefancarosella dryfibreplacementtheinfluenceofprocessparametersonmechanicallaminatepropertiesandinfusionbehaviour
AT petermiddendorf dryfibreplacementtheinfluenceofprocessparametersonmechanicallaminatepropertiesandinfusionbehaviour