Dry Fibre Placement: The Influence of Process Parameters on Mechanical Laminate Properties and Infusion Behaviour
Within the dry fibre placement (DFP) process, spread and pre-bindered carbon fibre rovings are automatically processed into dry textile preforms using 2-D and 3-D laying systems. The aim was to automate existing hand lay-up processes, reducing the complexity, increasing robustness, and facilitating...
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Format: | Article |
Language: | English |
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MDPI AG
2021-11-01
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Series: | Polymers |
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Online Access: | https://www.mdpi.com/2073-4360/13/21/3853 |
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author | Benjamin Grisin Stefan Carosella Peter Middendorf |
author_facet | Benjamin Grisin Stefan Carosella Peter Middendorf |
author_sort | Benjamin Grisin |
collection | DOAJ |
description | Within the dry fibre placement (DFP) process, spread and pre-bindered carbon fibre rovings are automatically processed into dry textile preforms using 2-D and 3-D laying systems. The aim was to automate existing hand lay-up processes, reducing the complexity, increasing robustness, and facilitating the handling of the DFP technology. Process reliability, low waste rates, and flexible production are demonstrated. In this publication, the influences of the process parameters, 2 mm wide gaps and the percentage of 90° plies in the laminate, are investigated with regard to the mechanical properties, the permeability, and the infusion times in the preform z-direction (thickness). The effects on stiffness and strength are compared for several use cases. An approach to determine the infusion times as a function of the laminate thickness, the ply structure, and 2 mm wide gaps is demonstrated and analysed using vacuum-assisted process (VAP) infusion tests. The investigations are performed with carbon fibre tows (24 k), a reactive epoxy-based binder system, and a thermoset infusion resin system. |
first_indexed | 2024-03-10T05:54:07Z |
format | Article |
id | doaj.art-ae5cf63ae0e9439baac0a18ec8959504 |
institution | Directory Open Access Journal |
issn | 2073-4360 |
language | English |
last_indexed | 2024-03-10T05:54:07Z |
publishDate | 2021-11-01 |
publisher | MDPI AG |
record_format | Article |
series | Polymers |
spelling | doaj.art-ae5cf63ae0e9439baac0a18ec89595042023-11-22T21:29:41ZengMDPI AGPolymers2073-43602021-11-011321385310.3390/polym13213853Dry Fibre Placement: The Influence of Process Parameters on Mechanical Laminate Properties and Infusion BehaviourBenjamin Grisin0Stefan Carosella1Peter Middendorf2Institute of Aircraft Design (IFB), University of Stuttgart, Pfaffenwaldring 31, 70569 Stuttgart, GermanyInstitute of Aircraft Design (IFB), University of Stuttgart, Pfaffenwaldring 31, 70569 Stuttgart, GermanyInstitute of Aircraft Design (IFB), University of Stuttgart, Pfaffenwaldring 31, 70569 Stuttgart, GermanyWithin the dry fibre placement (DFP) process, spread and pre-bindered carbon fibre rovings are automatically processed into dry textile preforms using 2-D and 3-D laying systems. The aim was to automate existing hand lay-up processes, reducing the complexity, increasing robustness, and facilitating the handling of the DFP technology. Process reliability, low waste rates, and flexible production are demonstrated. In this publication, the influences of the process parameters, 2 mm wide gaps and the percentage of 90° plies in the laminate, are investigated with regard to the mechanical properties, the permeability, and the infusion times in the preform z-direction (thickness). The effects on stiffness and strength are compared for several use cases. An approach to determine the infusion times as a function of the laminate thickness, the ply structure, and 2 mm wide gaps is demonstrated and analysed using vacuum-assisted process (VAP) infusion tests. The investigations are performed with carbon fibre tows (24 k), a reactive epoxy-based binder system, and a thermoset infusion resin system.https://www.mdpi.com/2073-4360/13/21/3853dry fibre placementmechanical propertiescarbon fibregapsVAPthermoset |
spellingShingle | Benjamin Grisin Stefan Carosella Peter Middendorf Dry Fibre Placement: The Influence of Process Parameters on Mechanical Laminate Properties and Infusion Behaviour Polymers dry fibre placement mechanical properties carbon fibre gaps VAP thermoset |
title | Dry Fibre Placement: The Influence of Process Parameters on Mechanical Laminate Properties and Infusion Behaviour |
title_full | Dry Fibre Placement: The Influence of Process Parameters on Mechanical Laminate Properties and Infusion Behaviour |
title_fullStr | Dry Fibre Placement: The Influence of Process Parameters on Mechanical Laminate Properties and Infusion Behaviour |
title_full_unstemmed | Dry Fibre Placement: The Influence of Process Parameters on Mechanical Laminate Properties and Infusion Behaviour |
title_short | Dry Fibre Placement: The Influence of Process Parameters on Mechanical Laminate Properties and Infusion Behaviour |
title_sort | dry fibre placement the influence of process parameters on mechanical laminate properties and infusion behaviour |
topic | dry fibre placement mechanical properties carbon fibre gaps VAP thermoset |
url | https://www.mdpi.com/2073-4360/13/21/3853 |
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