Factor Design for the Oxide Etching Process to Reduce Edge Particle Contamination in Capacitively Coupled Plasma Etching Equipment

During the oxide layer etching process, particles in capacitively coupled plasma etching equipment adhere to the wafer edge and cause defects that reduce the yield from semiconductor wafers. To reduce edge particle contamination in plasma etching equipment, we propose changes in the voltage and temp...

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Main Authors: Ching-Ming Ku, Stone Cheng
Format: Article
Language:English
Published: MDPI AG 2022-06-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/12/11/5684
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author Ching-Ming Ku
Stone Cheng
author_facet Ching-Ming Ku
Stone Cheng
author_sort Ching-Ming Ku
collection DOAJ
description During the oxide layer etching process, particles in capacitively coupled plasma etching equipment adhere to the wafer edge and cause defects that reduce the yield from semiconductor wafers. To reduce edge particle contamination in plasma etching equipment, we propose changes in the voltage and temperature of the electrostatic chuck, plasma discharge sequence, gas flow, and pressure parameters during the etching process. The proposed edge particle reduction method was developed by analyzing particle maps after wafer etching. Edge particle adherence in plasma etching equipment can be reduced by decreasing the voltage and temperature changes of the electrostatic chuck and generating a plasma sheath with a continuous discharge sequence of radio-frequency plasma. The gas pressure and flow rate also affect the number of wafer edge particles. Experimental results were used to optimize the equipment parameters to reduce edge particle contamination and improve edge wafer defects after dry etching.
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spelling doaj.art-ae9a595a4d1d4ed28f549b6f017213a62023-11-23T13:46:07ZengMDPI AGApplied Sciences2076-34172022-06-011211568410.3390/app12115684Factor Design for the Oxide Etching Process to Reduce Edge Particle Contamination in Capacitively Coupled Plasma Etching EquipmentChing-Ming Ku0Stone Cheng1Department of Mechanical Engineering, National Yang Ming Chiao Tung University, Hsinchu City 30010, TaiwanDepartment of Mechanical Engineering, National Yang Ming Chiao Tung University, Hsinchu City 30010, TaiwanDuring the oxide layer etching process, particles in capacitively coupled plasma etching equipment adhere to the wafer edge and cause defects that reduce the yield from semiconductor wafers. To reduce edge particle contamination in plasma etching equipment, we propose changes in the voltage and temperature of the electrostatic chuck, plasma discharge sequence, gas flow, and pressure parameters during the etching process. The proposed edge particle reduction method was developed by analyzing particle maps after wafer etching. Edge particle adherence in plasma etching equipment can be reduced by decreasing the voltage and temperature changes of the electrostatic chuck and generating a plasma sheath with a continuous discharge sequence of radio-frequency plasma. The gas pressure and flow rate also affect the number of wafer edge particles. Experimental results were used to optimize the equipment parameters to reduce edge particle contamination and improve edge wafer defects after dry etching.https://www.mdpi.com/2076-3417/12/11/5684oxide layer etchingedge particleplasma dry etching
spellingShingle Ching-Ming Ku
Stone Cheng
Factor Design for the Oxide Etching Process to Reduce Edge Particle Contamination in Capacitively Coupled Plasma Etching Equipment
Applied Sciences
oxide layer etching
edge particle
plasma dry etching
title Factor Design for the Oxide Etching Process to Reduce Edge Particle Contamination in Capacitively Coupled Plasma Etching Equipment
title_full Factor Design for the Oxide Etching Process to Reduce Edge Particle Contamination in Capacitively Coupled Plasma Etching Equipment
title_fullStr Factor Design for the Oxide Etching Process to Reduce Edge Particle Contamination in Capacitively Coupled Plasma Etching Equipment
title_full_unstemmed Factor Design for the Oxide Etching Process to Reduce Edge Particle Contamination in Capacitively Coupled Plasma Etching Equipment
title_short Factor Design for the Oxide Etching Process to Reduce Edge Particle Contamination in Capacitively Coupled Plasma Etching Equipment
title_sort factor design for the oxide etching process to reduce edge particle contamination in capacitively coupled plasma etching equipment
topic oxide layer etching
edge particle
plasma dry etching
url https://www.mdpi.com/2076-3417/12/11/5684
work_keys_str_mv AT chingmingku factordesignfortheoxideetchingprocesstoreduceedgeparticlecontaminationincapacitivelycoupledplasmaetchingequipment
AT stonecheng factordesignfortheoxideetchingprocesstoreduceedgeparticlecontaminationincapacitivelycoupledplasmaetchingequipment