Comparison of Electrical Contacting Techniques to Carbon Fiber Reinforced Plastics for Self-Strain-Sensing Applications

The electrical conductivity of carbon fibers can be used to enable the design of intrinsically smart carbon fiber reinforced plastics (CFRPs). Resistance and impedance measurements of the structural material itself can then be used to measure physical stimuli such as strain or damage without requiri...

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Main Authors: Patrick Scholle, Sören Rüther, Michael Sinapius
Format: Article
Language:English
Published: MDPI AG 2021-11-01
Series:C
Subjects:
Online Access:https://www.mdpi.com/2311-5629/7/4/81
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author Patrick Scholle
Sören Rüther
Michael Sinapius
author_facet Patrick Scholle
Sören Rüther
Michael Sinapius
author_sort Patrick Scholle
collection DOAJ
description The electrical conductivity of carbon fibers can be used to enable the design of intrinsically smart carbon fiber reinforced plastics (CFRPs). Resistance and impedance measurements of the structural material itself can then be used to measure physical stimuli such as strain or damage without requiring a dedicated sensor to be installed. Measuring the resistance with high precision requires good electrical contact between the measurement equipment and the conductive carbon fibers. In the literature, many different combinations of surface contacting material and surface preparation procedures are used, but only seldomly compared to one another. This article aims to compare frequently used electrical contact methods by analyzing their contact resistance to a pultruded CFRP rod. Furthermore, this study explores the change of contact resistance with increasing mechanical strain. The results show that contact resistance is highly dependent on both the material used for contacting the fibers as well as the surface preparation technique. From the combinations analyzed in this article, the electrodeposition in combination with a surface treatment using concentrated sulphuric acid shows the most promising results.
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spelling doaj.art-aea35572f55d48269d5be2578f4c07182023-11-23T04:08:24ZengMDPI AGC2311-56292021-11-01748110.3390/c7040081Comparison of Electrical Contacting Techniques to Carbon Fiber Reinforced Plastics for Self-Strain-Sensing ApplicationsPatrick Scholle0Sören Rüther1Michael Sinapius2Institute of Mechanics and Adaptronics, Technische Universtität Braunschweig, 38106 Braunschweig, GermanyInstitute of Mechanics and Adaptronics, Technische Universtität Braunschweig, 38106 Braunschweig, GermanyInstitute of Mechanics and Adaptronics, Technische Universtität Braunschweig, 38106 Braunschweig, GermanyThe electrical conductivity of carbon fibers can be used to enable the design of intrinsically smart carbon fiber reinforced plastics (CFRPs). Resistance and impedance measurements of the structural material itself can then be used to measure physical stimuli such as strain or damage without requiring a dedicated sensor to be installed. Measuring the resistance with high precision requires good electrical contact between the measurement equipment and the conductive carbon fibers. In the literature, many different combinations of surface contacting material and surface preparation procedures are used, but only seldomly compared to one another. This article aims to compare frequently used electrical contact methods by analyzing their contact resistance to a pultruded CFRP rod. Furthermore, this study explores the change of contact resistance with increasing mechanical strain. The results show that contact resistance is highly dependent on both the material used for contacting the fibers as well as the surface preparation technique. From the combinations analyzed in this article, the electrodeposition in combination with a surface treatment using concentrated sulphuric acid shows the most promising results.https://www.mdpi.com/2311-5629/7/4/81self sensingelectrical contactingcarbon fiberelectrical resistance
spellingShingle Patrick Scholle
Sören Rüther
Michael Sinapius
Comparison of Electrical Contacting Techniques to Carbon Fiber Reinforced Plastics for Self-Strain-Sensing Applications
C
self sensing
electrical contacting
carbon fiber
electrical resistance
title Comparison of Electrical Contacting Techniques to Carbon Fiber Reinforced Plastics for Self-Strain-Sensing Applications
title_full Comparison of Electrical Contacting Techniques to Carbon Fiber Reinforced Plastics for Self-Strain-Sensing Applications
title_fullStr Comparison of Electrical Contacting Techniques to Carbon Fiber Reinforced Plastics for Self-Strain-Sensing Applications
title_full_unstemmed Comparison of Electrical Contacting Techniques to Carbon Fiber Reinforced Plastics for Self-Strain-Sensing Applications
title_short Comparison of Electrical Contacting Techniques to Carbon Fiber Reinforced Plastics for Self-Strain-Sensing Applications
title_sort comparison of electrical contacting techniques to carbon fiber reinforced plastics for self strain sensing applications
topic self sensing
electrical contacting
carbon fiber
electrical resistance
url https://www.mdpi.com/2311-5629/7/4/81
work_keys_str_mv AT patrickscholle comparisonofelectricalcontactingtechniquestocarbonfiberreinforcedplasticsforselfstrainsensingapplications
AT sorenruther comparisonofelectricalcontactingtechniquestocarbonfiberreinforcedplasticsforselfstrainsensingapplications
AT michaelsinapius comparisonofelectricalcontactingtechniquestocarbonfiberreinforcedplasticsforselfstrainsensingapplications